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760GLE exhaust gasket leaking

Help, Advice, Owners' Discussion and DIY Tutorials on all Volvo's "mid era" rear wheel drive Volvos.

1975 - 1993 240
1983 - 1992 740
1982 - 1991 760
1986 - 1991 780
1990 - 1998 940
1990 - 1998 960
1997 - 1998 V90/S90

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w261w261
Posts: 10
Joined: 30 November 2005
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760GLE exhaust gasket leaking

Post by w261w261 »

Pretty standard leak...started small about 6 months ago, and has progressed to something louder, but still minor. But it's starting to get cold in CT and I suspect that the cold temps of winter will make it louder yet.

My (independent) but Volvo-specialized mechanic warned me today that the V6 clearance is not good, and that in the process of removing the exhaust manifold with the very real possibility of breaking a stud, may necessitate the removal of the head to complete the job. I can see this developing (maybe) into an expensive fix.

Is there any kind of stuff that I might squeeze into the leak that could seal it against the pressure? I offered to anoint the nuts with penetrating oil for a week before the job, but he said don't bother.

Somehow I think that God intended these old Volvos to come w/ 4 cylinder mills only!

Thx

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billofdurham
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Posts: 6507
Joined: 2 February 2006
Year and Model: 855, 1995
Location: Durham, England
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Post by billofdurham »

Are you sure the leak is from the manifold and not the manifold to downpipe flange joint?

I know of nothing that you could squeeze in to the manifold joint. All sealing compounds are intended to be tightened in with the gasket.

Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

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