Login Register

Wastegate actuator stuck on 98 v70 t5

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

Post Reply
turtle1615
Posts: 28
Joined: 20 September 2017
Year and Model: 1998 v70 t5
Location: Iowa
Has thanked: 2 times
Been thanked: 1 time

Wastegate actuator stuck on 98 v70 t5

Post by turtle1615 »

The vacuum actuator for the wastegate on the turbo is stuck, can only more like an 1/8th of an inch even with vacuum disconnected. Is there anyway to pull it apart and repair or does it need replaced? I was building 16psi boost last year and only 6 this year after winter so I'd imagine this is why?

turtle1615
Posts: 28
Joined: 20 September 2017
Year and Model: 1998 v70 t5
Location: Iowa
Has thanked: 2 times
Been thanked: 1 time

Post by turtle1615 »

How far should the rod move total? I pulled it off and cleaned it up and put compressed air to it and it move half inch total that way but pretty hard to move by hand now but moves more than before. Is a half inch correct? The wastegate arm moves way more than that.

Sommerfeldt
Posts: 1148
Joined: 29 July 2008
Year and Model: 2018 S90 T8
Location: Oslo Area, Norway
Has thanked: 55 times
Been thanked: 42 times

Post by Sommerfeldt »

Sadly, you need a new one. You can't rebuild them - as in, I've never heard of anyone actually succeeding, at least. :)
It's supposed to be hard to pull out, but you should be able to test it with just a bicycle pump. Get a hose on there tight, and see how far it moves. Listen for leaks.
If it moves more than it does on the car (not sure how you measured that?) then you could have a leak somewhere, or a TCV that just isn't up to the job anymore.

Luckily, both of those are easy to replace, and not very expensive. But make sure you troubleshoot thoroughly before you start throwing parts and money around.

- S
2018 S90 T8 Inscription - glossy black with amber interior and dark as night rear windows.
[Gone] '96 855 T5 - R bumper and spoiler, Koni Yellows & blue H&R springs all 'round.
[Sold] '97 S70 T5
[Gone] '95 855 T5-R - one of the black ones... sadly stolen and wrecked.

turtle1615
Posts: 28
Joined: 20 September 2017
Year and Model: 1998 v70 t5
Location: Iowa
Has thanked: 2 times
Been thanked: 1 time

Post by turtle1615 »

Well the cbv doesnt hold vacuum well, it loses it over about 5 to ten seconds. So I was going to replace but was also going to adjust the wastegate rod but I pulled the rod off and i couldn't hardly move it by hand but maybe 1/8 inch. That's why I pulled it off and cleaned it up. I'm just not sure how far it's supposed to move. It move about 1/2 inch now.

Post Reply
  • Similar Topics
    Replies
    Views
    Last post