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Question - AWD diagnostics

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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tjmotter
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Question - AWD diagnostics

Post by tjmotter »

Working on my nephew's '08 XC90 V8. He mentioned that the AWD didn't work so I crawled under to take a look and do some basic diags. Haldex seemed fine (applied 12V to the pump and it sounds fine), Differential seemed fine but then I grabbed the driveshaft with the vehicle in Park. It spins freely. No noises coming from it and the vehicle works great as a FWD but I expected the driveshaft to be locked. I then used an extended arm camera and had my wife start the vehicle and move it a little in Drive and then Reverse. The driveshaft didn't move.

Safe to assume the Angle gear is shot?

wanderdüne
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Post by wanderdüne »

If the propshaft spins by hand when the wheels are on the ground, then the either the sleeve is stripped or worse. Either way; that's going to be a job. The rear end engages electronically when needed.

See: viewtopic.php?t=84093

https://forums.swedespeed.com/showthrea ... gle-Gear-)

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ggleavitt
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Post by ggleavitt »

2006 V8 Ocean Race #740/800 200k, 2008 V8 Sport 183k

tjmotter
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Post by tjmotter »

Well.... The local dealer is happy to fix it. $2082 for labor and $5465 in parts. I guess this XC will spend the rest of its life as a 2WD.

They wouldn't give me a price breakdown on the parts but I know I can get a brand new Bevel gear from the VolvoWebstore for ~$1600 and the coupling that causes the issue is ~$150 so I'm guessing they simply didn't want to do the work.....

wanderdüne
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Post by wanderdüne »

You can buy the parts from Tasca or another dealer online and have your local dealer install; that would be covered by the warranty as far as I know? Maybe someone will confirm this?

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