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Yellow accessory connector wiring options

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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SonicAdventure
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Yellow accessory connector wiring options

Post by SonicAdventure »

Hi all, I’ve used the driver side yellow accessory connector in the past. For my CB in the V70, I used connector #1 which was supposedly a 30-amp circuit. It was constant hot, that much I know for sure.

I know that #8 is a ground connection. I’ve searched around for what connectors 2-7 are and some diagrams show several of them as 1-amp circuits and one as “X-supply”.

I’m trying to wire a 12 volt socket for charging phones into the 850. I know I could use connector #1, but I’m not sure I want a phone charger wired to a constant hot circuit. Which of the other connectors would be good for a 12 volt power circuit and what are the other connectors fused at?

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BEJinFbk
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Post by BEJinFbk »

X-Overload is your switched output.
It's probably a good idea to use it to
energize a relay to pick up constant.

Probably also a good plan to fuse everything.
Accessory Connector - 5 Wire.jpg
Accessory Connector - 5 Wire.jpg (52.21 KiB) Viewed 3051 times
96 850 AccConn Diagram.pdf
(267.12 KiB) Downloaded 289 times
1998 P80 AccConn.pdf
(371.6 KiB) Downloaded 260 times
Last edited by BEJinFbk on 21 Jun 2020, 00:38, edited 1 time in total.
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Post by SonicAdventure »

BEJinFbk wrote: 20 Jun 2020, 20:44 X-Overload is your switched output.
I't's probably a good idea to use it to
energize a relay to pick up constant.

Probably also a good plan to fuse everything.

Accessory Connector - 5 Wire.jpg
96 850 AccConn Diagram.pdf
1998 P80 AccConn.pdf
Ok so looking at this diagram, connector #2 is hot in ACC or Run and has a 10-amp fuse. I’m thinking this would be the best option, as the other switched one is only hot when high beams are on.

If #2 has a 10-amp fuse for one 12volt power adaptor, would I still need another one in line? Most cigarette lighters use a 15amp fuse, would 10amp for a power socket be too low, as in blowing all the time? What if I put a 15 amp in the fuse panel in its place and didn’t use an in line fuse?

If using this Yellow accessory Plug isn’t the best method for a 12volt charging plug, where would be the next best place to tap into an ACC/Run switched circuit? I see the plug adaptor for the “Info” switch is right next to where I’m putting the 12volt socket. I have the regular gauge cluster and no plans to upgrade to the Info one. Could I just tap into that hot and ground?

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Post by abscate »

Has anyone found the matching plug to the accessory plug provided by Volvo? I would love that.

An X circuit Is a switched hot 12 V supply in key pos II , not sure about I, which is also switched off during kP III ( starter cranking). Perfect for a phone charger
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Post by BEJinFbk »

If it were me, I’d use 2 to trigger a relay
that supplies power from constant, then
fuse the relay’s output. Value? Dealer’s
choice, but 15 would be fine.
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Post by BEJinFbk »

They have to be out there. maybe cut down
a connector with a higher pin count? If nothing
else, pins from other connectors should fit.
Just remove them from another shell. A little
heatshrink, fold it back and ty-wrap it off to
the acc conn harness and you have a pretty
solid and reversible connection.
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Post by SonicAdventure »

abscate wrote: 21 Jun 2020, 00:40 Has anyone found the matching plug to the accessory plug provided by Volvo? I would love that.

An X circuit Is a switched hot 12 V supply in key pos II , not sure about I, which is also switched off during kP III ( starter cranking). Perfect for a phone charger
Thanks Abscate. When you say “matching plug” are you referring to just the removable part of the yellow accessory connector? I think that would have to be a junkyard item. Or are you talking about a yellow accessory plug with all 8 pins installed and several inches of wire attached to them, similar to a wiring harness you can buy for an aftermarket radio?

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Post by SonicAdventure »

BEJinFbk wrote: 21 Jun 2020, 00:47 They have to be out there. maybe cut down
a connector with a higher pin count? If nothing
else, pins from other connectors should fit.
Just remove them from another shell. A little
heatshrink, fold it back and ty-wrap it off to
the acc conn harness and you have a pretty
solid and reversible connection.
Thanks for all your advice, BEJ. When I wired my CB in the last car, I just wired it straight to #1, and then grounded to the body it a few inches from the radio by attaching a lug to one of the bolts that held the knee bolster in place. I never had any trouble with that set up, never blew any fuses.

I like the idea of adding a relay and an inline fuse, but I’m not sure it’s worth all the trouble. Why do you think those additional steps are needed?

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Post by abscate »

I would like a plug that mates with the yellow open plug under the dash, with pigtailed wires ideally

I didn’t find enough info on the plug to find a mating one
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Post by erikv11 »

abscate wrote: 21 Jun 2020, 13:27 I would like a plug that mates with the yellow open plug under the dash, with pigtailed wires ideally

I didn’t find enough info on the plug to find a mating one
You want this:
accessory connector mate
accessory connector mate
1086014883_pluggyplug.jpg.ceb551e32a8010174d182436a06cce6a.jpg (127.79 KiB) Viewed 2971 times
Available from VSer John Van Cleave (I think he's just jvc there), he figured it out ...

https://www.instagram.com/jvc8790/?hl=en
https://www.facebook.com/jvc8790
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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