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Cracked head (gasket?); need advice on what to do next

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
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1997 - 2004 C70

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Scoobey
Posts: 5
Joined: 10 November 2020
Year and Model: 2009 C70
Location: Oregon
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Cracked head (gasket?); need advice on what to do next

Post by Scoobey »

Hi, helpful folks! My 2009 C70 (124,000 mi.) has been running a little rough for the past week, then the other night we had the following sequence of events:

- No heat from heater. (My brain: ok, need a new heater valve, nbd.) Then:
- Oil light comes on. (A grocery store's right there, so I pull in, buy a quart, put it in.) Oil light goes off.
- A couple miles later, oil light and then check engine light come on. I pull oil cap; visible vapor comes out (very hot oil?), but temp gauge shows dead center.
- Half mile more to destination, park car, Lyft home, have it towed the next day.

Mechanic just called, said it was completely out of coolant and that an air bubble around the thermostat might be responsible for there being no indication of high temp. Said it's probably a cracked head gasket that allowed coolant into the cylinders until it was all gone, and that replacing the gasket, machining the current head, replacing valves, etc. will be $3,500-$4k (and a few hundred more if a new used head is needed). Codes he pulled included ECM3100, 3110, 3120 (specific cylinder misfires), ECM3410, 341c, 341d, and 2B00 (bad thermostat sensor -- ???), and 304c (knock sensor).

Questions:
- Does my mechanic's explanation sound right? Do head gaskets just fail like that in the absence of some other problem? I'm more used to high temp CAUSING a cracked head etc.
- Would you recommend replacing the gasket etc., or would it be better to find a low-mileage used engine, or even a remanufactured engine?
- In short, what's your advice for restoring this car to reliable condition without breaking the bank, and making sure it doesn't happen again?

Thanks!!

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Clemens
Posts: 1932
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Year and Model: 96 855 R + 94 855 T5
Location: Austria
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Post by Clemens »

If you can source a known good engine a swap might be the cheapest solution.
And yes, these sound like plausible head gasket failure symptons.
Summer: 1996 855 R
Winter: 1994 855 T5M
Donor: 1995 854 10V

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June
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Year and Model: 2004 S80 T6,1991 740
Location: Arkansas
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Post by June »

Sounds like you drove it for several miles with no coolant. Therefore I would never try to fix the gasket. I would buy a used engine complete with turbo. Oil light means that turbo and engine ran without adequate oil while no coolant = bad news for turbo as well as engine. Remember that turbo was spinning faster than the engine without any protection. So +1 for used engine. June
My Volvo cars owned
1989 740 GLT ordered
1994 850 4door standard shift ordered
1996 960 ordered
1998 S90 ordered totalled after 3 weeks
1998 V70 GT dealer stock car
2002 S80 T6 ordered totalled
2004 S80 T6 dealer stock car and current car owned

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