Login Register

Tips on removing the head on a -99 v70 2.5t

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

Post Reply
Eliotlm
Posts: 40
Joined: 7 December 2020
Year and Model: 1999 Volvo v70 2.5t
Location: Sweden
Been thanked: 1 time

Tips on removing the head on a -99 v70 2.5t

Post by Eliotlm »

Hi!
I written a few threads in the past regarding diagnosing my issues. I've come to the conclusion that the head needs to be removed in order to change a burnt Valve, and or head gasket. The problem has to do with the cams, im really afraid of Messing up the timing, I purschased a cam locking Tool, that goes on the back of the cams, i'm just unsure on how I should use it. I cant find a guide that shows how to use it for My purpose, and all the head gasket replacement tutorials are vara without vvt-hubs. So I Wonder if someone has some tips on how to do it properly.

I thought that in order to get to the headbolts, i would have to remove the camshafts, wouldnt that render the locking Tool useless if I need to remove the shafts?

I also wonder when i should take the timing belt of and wether to align the sprockets straight Up first, and then put the lock on.

IF anyone has any tips they would be greatly appreciated!

User avatar
abscate
MVS Moderator
Posts: 35284
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1502 times
Been thanked: 3817 times

Post by abscate »

You want to set the crank to the clearance mark, but once you remove the cam cover with the 47 M6 flange bolts, the cams come out and lose their index

Off comes the head for rework

Going back on, you will set the cams based on the rear offset flanges, then set up the lock tool to torque the CVVT hob back on.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

Eliotlm
Posts: 40
Joined: 7 December 2020
Year and Model: 1999 Volvo v70 2.5t
Location: Sweden
Been thanked: 1 time

Post by Eliotlm »

abscate wrote: 11 Jan 2021, 13:14 You want to set the crank to the clearance mark, but once you remove the cam cover with the 47 M6 flange bolts, the cams come out and lose their index

Off comes the head for rework

Going back on, you will set the cams based on the rear offset flanges, then set up the lock tool to torque the CVVT hob back on.
So if I understand you correctly, the only reason i time the engine by setting the pulleys att the marks is so that i can remove the cams without damaging the valves on the piston head? But i dont have to install the locking Tool before disassembly? After lining up the pulleys with the marks, can I safely take Off the belt?

User avatar
abscate
MVS Moderator
Posts: 35284
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1502 times
Been thanked: 3817 times

Post by abscate »

The torx bolt on the CVVT cam pulleys is really tight. You won’t have a good way to counter hold it to loosen it if you don’t use the lock tool; likewise for tightening it,
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

User avatar
wizechatmgr
Posts: 1798
Joined: 12 January 2017
Year and Model: 1999 V70 XC AWD 2.4T
Location: Albany, NY area
Has thanked: 45 times
Been thanked: 126 times
Contact:

Post by wizechatmgr »

Eliotlm wrote: 11 Jan 2021, 14:55
abscate wrote: 11 Jan 2021, 13:14 You want to set the crank to the clearance mark, but once you remove the cam cover with the 47 M6 flange bolts, the cams come out and lose their index

Off comes the head for rework

Going back on, you will set the cams based on the rear offset flanges, then set up the lock tool to torque the CVVT hob back on.
So if I understand you correctly, the only reason i time the engine by setting the pulleys att the marks is so that i can remove the cams without damaging the valves on the piston head? But i dont have to install the locking Tool before disassembly? After lining up the pulleys with the marks, can I safely take Off the belt?
So if I understand you correctly, the only reason i time the engine by setting the pulleys att the marks is so that i can remove the cams without damaging the valves on the piston head? Yes
But i dont have to install the locking Tool before disassembly? Correct
After lining up the pulleys with the marks, can I safely take Off the belt? Yes
Remove the VVT hub before you go messing with taking the timing belt off, It may help. The problem is you MUST have the cam locking tool on in order to really remove it.

You MUST install the locking tool while putting it all back together.
Wisdom requires knowledge as a prerequisite, but knowledge can be developed due to a lack of wisdom.
In order to learn how to fix something, you must first learn how to break it.
1999 V70 XC AWD 2.4 T -- ~231k miles
1998 V70 2.4 NA -- ~184k miles

User avatar
FLXC90
Posts: 1132
Joined: 18 August 2014
Year and Model: 98 V70 T5
Location: Florida Panhandle
Has thanked: 16 times
Been thanked: 45 times

Post by FLXC90 »

So the idea is, set the timing to the marks, Install the lock tools on the rear of the cams, this will secure them to the upper cover. then undo the belt(s), remove the cam cover and cams together, perform required work.
With the cams locked in the cover, you can do the VVT hubs
Re-install cam cover/cams, replace forward cam seals, set timing and VVT hubs, remove tool, replace rear cam seals, replace tool, set timing and hubs, install belt(s)
Current Volvos:
1998 V70 T5, 112k sat 5 years, still in mechanical coma (finally at the top of the pile )
2004 XC90 T6 AWD: 186k, 60 on transaxle ( traded in )
1998 POS70 N/A: DD/training aid, 236k but really about 240k, I think...ABS module( passed on to son who sold it)

Eliotlm
Posts: 40
Joined: 7 December 2020
Year and Model: 1999 Volvo v70 2.5t
Location: Sweden
Been thanked: 1 time

Post by Eliotlm »

wizechatmgr wrote: 11 Jan 2021, 19:34
Eliotlm wrote: 11 Jan 2021, 14:55
abscate wrote: 11 Jan 2021, 13:14 You want to set the crank to the clearance mark, but once you remove the cam cover with the 47 M6 flange bolts, the cams come out and lose their index

Off comes the head for rework

Going back on, you will set the cams based on the rear offset flanges, then set up the lock tool to torque the CVVT hob back on.
So if I understand you correctly, the only reason i time the engine by setting the pulleys att the marks is so that i can remove the cams without damaging the valves on the piston head? But i dont have to install the locking Tool before disassembly? After lining up the pulleys with the marks, can I safely take Off the belt?
So if I understand you correctly, the only reason i time the engine by setting the pulleys att the marks is so that i can remove the cams without damaging the valves on the piston head? Yes
But i dont have to install the locking Tool before disassembly? Correct
After lining up the pulleys with the marks, can I safely take Off the belt? Yes
Remove the VVT hub before you go messing with taking the timing belt off, It may help. The problem is you MUST have the cam locking tool on in order to really remove it.

You MUST install the locking tool while putting it all back together.
Thank you for a clear answer! Do I remove the sprocket and the vvt huv or just One of Them If that is even possible)

Eliotlm
Posts: 40
Joined: 7 December 2020
Year and Model: 1999 Volvo v70 2.5t
Location: Sweden
Been thanked: 1 time

Post by Eliotlm »

FLXC90 wrote: 11 Jan 2021, 20:21 So the idea is, set the timing to the marks, Install the lock tools on the rear of the cams, this will secure them to the upper cover. then undo the belt(s), remove the cam cover and cams together, perform required work.
With the cams locked in the cover, you can do the VVT hubs
Re-install cam cover/cams, replace forward cam seals, set timing and VVT hubs, remove tool, replace rear cam seals, replace tool, set timing and hubs, install belt(s)
I dont understand how the Tool Will lock the cams into the cover and is it necessary to replace all the seals? I dont have any and would have to order some IF so. Im also abit confused how to to reinstall the vvt hub as it is spring loaded, how is the correct way to reinstall it? Thank you very much for the answers!

Eliotlm
Posts: 40
Joined: 7 December 2020
Year and Model: 1999 Volvo v70 2.5t
Location: Sweden
Been thanked: 1 time

Post by Eliotlm »

wizechatmgr wrote: 11 Jan 2021, 19:34
Eliotlm wrote: 11 Jan 2021, 14:55
abscate wrote: 11 Jan 2021, 13:14 You want to set the crank to the clearance mark, but once you remove the cam cover with the 47 M6 flange bolts, the cams come out and lose their index

Off comes the head for rework

Going back on, you will set the cams based on the rear offset flanges, then set up the lock tool to torque the CVVT hob back on.
So if I understand you correctly, the only reason i time the engine by setting the pulleys att the marks is so that i can remove the cams without damaging the valves on the piston head? But i dont have to install the locking Tool before disassembly? After lining up the pulleys with the marks, can I safely take Off the belt?
So if I understand you correctly, the only reason i time the engine by setting the pulleys att the marks is so that i can remove the cams without damaging the valves on the piston head? Yes
But i dont have to install the locking Tool before disassembly? Correct
After lining up the pulleys with the marks, can I safely take Off the belt? Yes
Remove the VVT hub before you go messing with taking the timing belt off, It may help. The problem is you MUST have the cam locking tool on in order to really remove it.

You MUST install the locking tool while putting it all back together.
How is the proper way of reinstalling the huv afterwards?

User avatar
abscate
MVS Moderator
Posts: 35284
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1502 times
Been thanked: 3817 times

Post by abscate »

Solid hubs are easy , three m6 flange bolts , and the hub is indexed to only go on three ways. Mark it with a punch or use the rear cam slot to get the right position

CVVT hubs have a large torx bit, a T55 torqued to about 90 ft lbs. that’s really tight.

A 1999 v70 T will have exhaust only CVVT

The four seals will cost $20 total and replacing them whenever the cam cover is removed is prudent practice

Replacing the 5 orings that seal the spark plug chambers is also prudent.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

Post Reply
  • Similar Topics
    Replies
    Views
    Last post