My Diesel engine won’t start and I think it’s because the injection pump isn’t developing sufficient pressure. The pump is a Lucas CAV DPA-type diesel injection pump.
I bought the re-seal kit, totally disassembled it , cleaned it (it was filthy), replaced all O-rings, washers gaskets etc and reassembled. It works as before but just not enough pressure. When I crack a high pressure line fitting to the injector , fuel seeps out but doesn’t “spit” out indicating high pressure.
I need to further diagnose the source of the issue before I send the pump off for an expensive repair or I attempt further to fix it .
Does anyone have experience fixing these diesel injection pumps?
(Off topic - FDPP Exemption applies) Lucas CAV dpa diesel injection pump - low pressure
- rollin_home
- Posts: 88
- Joined: 22 November 2010
- Year and Model: 99 s70, 08 s60, xc70
- Location: AWD
- Been thanked: 8 times
- abscate
- MVS Moderator
- Posts: 35286
- Joined: 17 February 2013
- Year and Model: 99: V70s S70s,05 V70
- Location: Port Jefferson Long Island NY
- Has thanked: 1502 times
- Been thanked: 3817 times
Mod note - this FDPP contributor is applying his SuperPowers to reach out to our community for help on this project - please assist as able.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
- volvolugnut
- Posts: 6233
- Joined: 19 January 2014
- Year and Model: 2001 V70
- Location: Oklahoma USA
- Has thanked: 927 times
- Been thanked: 1000 times
I do not know anything about this injector pump, but any high pressure pump needs to have a clean inlet filter so it can suck fuel in easily. If you have any doubt about your fuel filters, change them.
A fuel pump will have wear if fuel is not clean. Over many miles or hours, the pump will wear and the close fits will open and high pressure can not be reached.
volvolugnut
A fuel pump will have wear if fuel is not clean. Over many miles or hours, the pump will wear and the close fits will open and high pressure can not be reached.
volvolugnut
The Fleet:
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
2009 Smart Passion
Ford: 1977 F350, 1964 F150 (2), 1938 Tudor Sedan
Farmall tractors: 1956 400 Diesel, 1946 A
And others.
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
2009 Smart Passion
Ford: 1977 F350, 1964 F150 (2), 1938 Tudor Sedan
Farmall tractors: 1956 400 Diesel, 1946 A
And others.






