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EGR - sanity check

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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cmdz
Posts: 35
Joined: 25 August 2020
Year and Model: 1994 940
Location: Chattanooga
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EGR - sanity check

Post by cmdz »

1994 Volvo 850 NA ( produced late 1993 )

I had a shop replace my radiator a couple weeks ago, and got it back with a CEL and extremely rough idle.
- They "couldn't " read the code and suggested another shop .
- Other shop wouldn't work on older volvos, recommended to another shop, who's volvo mechanic moved.

so, I decided to jump in and see what's up.
Thanks to this community coming in handy in the past, I felt slightly confident :)

CEL was giving off A6, 1-5-4 which is in reference to the EGR flow.


Problem was, my set up doesn't look exactly like this:
download/file.php?id=15477&mode=view

On the diagram, it looks like there is only one hose to the ( B ) Idle air control valve - and the top is plugged.

On mine, I have 1 bright yellow tube, and two pale yellow tubes coming from the ( B ) Idle air control valve


The way the shop had set it up:
- the dark yellow hose was running from the EGR valve ( K ) to ( I ), the Variable intake solenoid
- and additionally, a pale hose was coming from Figure ( B ) ( B ) Idle air control valve to ( I ) Variable intake solenoid
- The other pale hose was going from ( I )Variable intake solenoid to figure ( A )( the egr controller )
- video:


My Hypothesis
- The shop disconnected it in order to do the radiator and did not connect it back correctly. ( hopefully )
- The dark yellow hose should go from K ( the egr valve ) to A ( the egr controller )
- The two pale yellow hoses should go from ( B ) Idle air control valve to ( I ) Variable intake solenoid


- Is my hypothesis extremely wrong?
- Would this cause an extremely rough idle systems and an egr flow excessive / leakage ?
- any damage I should look to mitigate if I drove like that for a week to these different shops?



thanks in adv for any help!
Last edited by cmdz on 25 Jun 2021, 22:12, edited 2 times in total.

User avatar
cmdz
Posts: 35
Joined: 25 August 2020
Year and Model: 1994 940
Location: Chattanooga
Has thanked: 12 times
Been thanked: 4 times

Post by cmdz »

This post seems to be about a similar set up, he was also frustrated and I get it now lol.
viewtopic.php?t=74352

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