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stuck Left side CV half shaft - semi emergency Topic is solved

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
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2003 - 2007 S60 R
2004 - 2007 V70 R

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azureblue
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stuck Left side CV half shaft - semi emergency

Post by azureblue »

I am replacing the left CV Half shaft and it is stuck in the (auto) transmission. I am afraid to pry against the case and I have been trying to get it to let go by gently hammering a screwdriver between the case and the inner joint case but no luck. I have been rotating the shaft and trying to wedge it loose too.

I really need to get the car going by tomorrow. Does anyone have any tips? I'll work on it tonight if I need to .

Thanks
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volvolugnut
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Post by volvolugnut »

Use a wood or steel chisel as the wedge.
volvolugnut
The Fleet:
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
2009 Smart Passion
Ford: 1977 F350, 1964 F150 (2), 1938 Tudor Sedan
Farmall tractors: 1956 400 Diesel, 1946 A
And others.

azureblue
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Post by azureblue »

I tried driving a pair of flat head screwdrivers in between case and the transmission, on opposite sides but it didn't come loose.
also rotating it and hitting the sides of the inner joint case to try to loosen it..

I tried to find a genuine CV puller/ slap hammer (slap hammer with a crow's foot, but no luck there. Would it work / be safe to use a ball joint separator ak pickle fork?
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240
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850R Wagon
2002 V70 Wagon
2014 S60 T5

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jonesg
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Post by jonesg »

4 lb hammer, smack it like you mean it.

azureblue
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Post by azureblue »

LOL for sure. I will..

BTW will I need to smack it to get the replacement back in and the snap ring seated properly?
544
122s
144 wagon
240
740T Wagon
850R Wagon
2002 V70 Wagon
2014 S60 T5

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erikv11
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Post by erikv11 »

They go back in easily.

You want a single wedge-shaped object, like a 3/8 chisel (or slightly larger) or a triangular block of wood. Drive it straight up into the center of the gap. This almost always works. Obviously the wedge needs to flare enough that you will pop out the axle before striking the shaft with the wedge tip.

If that doesn't work right away, often the problem is a stuck or junky circlip. I couldn't find the post where jimmy57 explains how to deal with this really well, but here is a good explanation by SuperHerman: https://www.matthewsvolvosite.com/forum ... 3&start=10

A lot of aftermarket half shafts are junky, including the circlip. If you can re-boot the one you are taking out and put it back in, your car and your wallet will thank you.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

azureblue
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Post by azureblue »

Much thanks. I tracked down a CV puller tool, and I'm going to get it today and hope it works. I guess I was being too timid. Thanks for the tip on the circlip. I am going to get one from the parts store as backup.

I got a used Volvo labeled half shaft that look new - barely and dirt on it- a Volvo owner had the strut assemblies, ball joints and halfshafts replaced with dealer parts recently, then got rear ended hard.
544
122s
144 wagon
240
740T Wagon
850R Wagon
2002 V70 Wagon
2014 S60 T5

azureblue
Posts: 664
Joined: 20 July 2008
Year and Model: 2014 S60 T5
Location: Winston Salem, NC
Has thanked: 16 times
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Post by azureblue »

So simply hammering the crowfoot into place did the trick. no need for the slap hammer at all Thanks. Now how do I get the new halfshaft to pop back in? I greased the end and the circlip and it won't go into place.
544
122s
144 wagon
240
740T Wagon
850R Wagon
2002 V70 Wagon
2014 S60 T5

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volvolugnut
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Post by volvolugnut »

It takes a firm bump to get the clip to engage. Start the spline just a little and slam in the axle hard. If you cannot pull back out it is engaged.
volvolugnut
The Fleet:
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
2009 Smart Passion
Ford: 1977 F350, 1964 F150 (2), 1938 Tudor Sedan
Farmall tractors: 1956 400 Diesel, 1946 A
And others.

azureblue
Posts: 664
Joined: 20 July 2008
Year and Model: 2014 S60 T5
Location: Winston Salem, NC
Has thanked: 16 times
Been thanked: 8 times

Post by azureblue »

should the clip gap be on the top or bottom? Finishing lunch and back into the garage..
544
122s
144 wagon
240
740T Wagon
850R Wagon
2002 V70 Wagon
2014 S60 T5

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