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DIY: 1997 Volvo 850 - a supplement to Rear End Delta Link...

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

This topic is in the MVS Volvo Repair Database » Supplement to Delta Link Replacement
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xHeart
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Volvo Repair Database DIY: 1997 Volvo 850 - a supplement to Rear End Delta Link...

Post by xHeart »

Following photos and notes extends the pioneer write up of Ozark Lee https://www.matthewsvolvosite.com/forums/viewtopic.php?f=1&t=9402.

The project included replacing coil springs, delta links, and anchorage mounts - all using new nuts and bolts. There was plenty of room and time to replace muffler too, see https://www.matthewsvolvosite.com/forums/viewtopic.php?f=1&t=61022.

Battery negative terminal was disconnected.

After raising the car, wheels off, springs and socks were removed.
Now the rear spring seat rests on a movable cart.
support spring seat at each end - a bottle jack supports the transverse arm
support spring seat at each end - a bottle jack supports the transverse arm
MVS_0476.jpg (902 KiB) Viewed 7245 times
passenger side is supported with floor jack
passenger side is supported with floor jack
MVS_0475.jpg (969.23 KiB) Viewed 7244 times
remove delta mount from the guide pin - unclip brake line
remove delta mount from the guide pin - unclip brake line
MVS_0469.jpg (984.2 KiB) Viewed 7244 times
remove T25 to free brake line
remove T25 to free brake line
MVS_0467.jpg (892.05 KiB) Viewed 7244 times
remove 10mm screw and free brake line at driver side
remove 10mm screw and free brake line at driver side
MVS_0468.jpg (830.79 KiB) Viewed 7244 times
take off 10mm fuel filter bracket screw, pull off valve vacuum hose to the engine, and set the delta mount bracket on the ground at passenger side
take off 10mm fuel filter bracket screw, pull off valve vacuum hose to the engine, and set the delta mount bracket on the ground at passenger side
MVS_0473.jpg (837.71 KiB) Viewed 7244 times
place a bunge cord around the two transverse arm
place a bunge cord around the two transverse arm
MVS_0477.jpg (698.11 KiB) Viewed 7244 times
At this point you have all the fasteners removed, the anchorage mount is marked for alignment, anti-torsion bar removed.

Now pull apart the two transverse arms just far enough that mounts are out of respective mounting points - floor jack and cart will help it walk away.
anchorage mount at driver side
anchorage mount at driver side
MVS_0478.jpg (943.99 KiB) Viewed 7244 times
anchorage mount at passenger side - i had to cut-off and then grind the bolt head and stud
anchorage mount at passenger side - i had to cut-off and then grind the bolt head and stud
MVS_0480.jpg (1.15 MiB) Viewed 7244 times
driver side anchorage mount removed - 18mm bolt
driver side anchorage mount removed - 18mm bolt
MVS_0465.jpg (746.43 KiB) Viewed 7244 times
passenger side mount new and old
passenger side mount new and old
MVS_0481.jpg (631.29 KiB) Viewed 7244 times
The delta tool makes removing it a snap
using C clamp to keep the pin in place, else it moves
using C clamp to keep the pin in place, else it moves
MVS_0488.jpg (915 KiB) Viewed 7244 times
spray bushing with soapy water first...and then turn - it pops out, no heat was necessary
spray bushing with soapy water first...and then turn - it pops out, no heat was necessary
MVS_0489.jpg (703.02 KiB) Viewed 7244 times
Last edited by xHeart on 09 Aug 2014, 07:54, edited 4 times in total.
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Baptiste1106
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Post by Baptiste1106 »

@ xHeart ....Outstanding write up. Where did you purchase/rent the delta link tool from ? After link is removed, what's the procedure on installing link ? Where did you mark anchorage to retain alignment ?

Please reply w/ photos if you can per question, if not I'll do the best I can to follow your write up photo wise

xHeart
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Post by xHeart »

Baptiste1106 wrote:@ xHeart ....Outstanding write up. Where did you purchase/rent the delta link tool from ? After link is removed, what's the procedure on installing link ? Where did you mark anchorage to retain alignment ?

Please reply w/ photos if you can per question, if not I'll do the best I can to follow your write up photo wise
I will prepare the answers Baptise1106.
The tool is MVS rental service, more here https://www.matthewsvolvosite.com/mvs-tool-sharing-program -- email Matt at [email protected].
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jreed
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Post by jreed »

Gorgeous photos with great detail and good lighting! Thanks! :)
1997 855 GLT (Light Pressure Turbo) still going strong. Previous: 1986 240 GL rusted out in '06, 1985 Saab 900T rusted out in '95, 1975 Saab 99 rusted out in '95, 1973 Saab 99 rusted out in '94

cn90
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Post by cn90 »

Holy Smoke,

I didn't realize xHeart is such a serious Saturday Mechanic haha!
Great photos...

I have not done this (rear dealta link bushing) yet because the 1998 S70 GLT car is now the kids car using for high school, so...I am slowly losing interest in the 1998 S70; but I just acquired a 2005 XC90 2.5T for the wife, so I am still in the Volvo game lol...
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

cn90
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Post by cn90 »

BTW,

Make sure you replace the rubber brake hose that sits on top of the delta link.
It is much much easier now that the delta links are dropped from the car.
Heat will help undo the connection.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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RussB
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Post by RussB »

Most-excellent write up. My passenger side bushing was busted just like yours...

Some of you may have noticed I just did did the delta links and bushings on my 850 too. It's a monster job. One delta link did not want to come out. and neither bushing was willing be removed. The Sawzall, Kroil, a BFH and much cursing was required!




cn90 wrote:BTW,

Make sure you replace the rubber brake hose that sits on top of the delta link.
It is much much easier now that the delta links are dropped from the car.
Heat will help undo the connection.
Good advice! If I may add...be sure to open the bleeders at the rear calipers when heating the joints, or else the rubber brake line will explode when the brake fluid in it boils...ask me how I know!

Also be prepared to replace lots of brake parts. Calipers if the bleeders are frozen shut, brake lines if rusted stuck. These cars are old, and for us in the "salted roads" areas there is much corrosion to deal with.

Here's what my old links looked like,

https://www.matthewsvolvosite.com/forums ... =1&t=64918

Image
Last edited by RussB on 09 Aug 2014, 09:12, edited 2 times in total.
'00 S70, '04 S60 and the never ending quest for Stage Zero

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RussB
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Post by RussB »

Baptiste1106 wrote:@ xHeart ....Outstanding write up. Where did you purchase/rent the delta link tool from ? After link is removed, what's the procedure on installing link ? Where did you mark anchorage to retain alignment ?

Please reply w/ photos if you can per question, if not I'll do the best I can to follow your write up photo wise

You need a 4 wheel alignment after all the work. I also have a puller 9995497. I used the puller as a pusher to install the link
'00 S70, '04 S60 and the never ending quest for Stage Zero

xHeart
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Post by xHeart »

RussB wrote: You need a 4 wheel alignment after all the work...
Thank you for sharing your work RussB.

I will add the write up for alignment mark.
Meanwhile, here is the alignment report from a local shop.
What do you guys think?
4-wheel alignment after rear delta and anchorage bushing replacement
4-wheel alignment after rear delta and anchorage bushing replacement
MVS_75114081213130.jpg (366.86 KiB) Viewed 7215 times
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skloon
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Post by skloon »

Wow is that what it looked like, I was too busy under the car swearing and beating on the bolts into the transverse bushings to notice, had to resort to the sawzall great photos

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