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What did you do to your Volvo today? Topic is solved

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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scot850
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Year and Model: 2000 V70 R
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Re: What did you do to your Volvo today?

Post by scot850 »

It should drop into the space between the outer fender and the plastic liner. Short of removing the inner fender and if you have a front mudflap on that side, no easy way to get it.

You could try and see if you can wedge a flat blade screw driver at the bottom between the plastic and the metal fender and see if it will drop out. A magnet on an extending stick might help.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

Chieber
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Year and Model: 1998 v70
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Post by Chieber »

Can’t believe I’ve spend half a day on this and I’m not even halfway done.

Left side done:
- new strut
- new control arm
- new sway bar link

Left side not done:
- outer tie rod. Stuck as hell. Tried turning both ways. Going to replace inner and outer now. Just have to order the inner tie rods.

Right side is half disassembled and going to do:
- outer cv joint boot
- control arm
- inner and outer tie rod
- swaybar link
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1/2 a shitbox V70 1998 2.5 NA

scot850
Posts: 14864
Joined: 5 April 2010
Year and Model: 2000 V70 R
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Post by scot850 »

Great progress and it will all be worth while once you have got all the deferred maintenance and worn parts up-to-date!

Heat may help to separate the inner and outer tie rod, lots of it.

I have broken 2 x 1/2" breaker bars (yes they lived up to their names) trying to undo the hub nut on P80's. I now use an impact wrench but also have a 3/4" long breaker bar and socket just in case!

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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ZionXIX
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Year and Model: 1996 850 Turbo S/W
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Post by ZionXIX »

Chieber wrote: 22 Dec 2025, 15:03 Can’t believe I’ve spend half a day on this and I’m not even halfway done.

Left side done:
- new strut
- new control arm
- new sway bar link

Left side not done:
- outer tie rod. Stuck as hell. Tried turning both ways. Going to replace inner and outer now. Just have to order the inner tie rods.

Right side is half disassembled and going to do:
- outer cv joint boot
- control arm
- inner and outer tie rod
- swaybar link
My P80 is the only vehicle I've ever had to remove an inner tie rod. I absolutely hate the perfectly smooth round design with no edges to put a wrench on it. I ended buying a tool that grabs the shape as you try to turn it but it wasn't small enough and I had to jam a pry bar into the tool at the same time. I wish I had bought one that has some kind of clamp to tighten. Good luck.
Scarlett: 1996 850 Turbo Wagon in Reagent Red Pearl ~210K mi
Norman: 2012 F150 XLT Crew Cab in Oxford White ~110K mi
Ember: 2005 XC90 2.5T FWD in Ruby Red Metallic ~83K mi *Newest addition to the fleet*
Ruby: 1997 850 Turbo Wagon in Reagent Red Pearl - parts car
Rose: 2020 Ram 1500 in Delmonico Red Pearl - SWMBO's Vehicle

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abscate
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Post by abscate »

Nuts go forward on the struts. Ok, I just made that up. That is how they come from the factory though…

Be thankful you have the two bolt control arms. The four bolts on the xc70 and awd models are a brutal job
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Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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CIK7
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Year and Model: 95 854T & V70trailer
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Post by CIK7 »

I would consider myself, not seasoned, just moderately experienced with the p80 platform. But I had yet to do a timing job on one. Yesterday I completed 90% of my first timing kit job. I was not worried about the timing job (other than time restraint) before I started and I would not worry to do another. Of course I had to mess up in some way. Remember, this is my 1995 850. My plan is to take it to Dallas on the 26th or 27th.

Timing belt removed ✔️. Right pulley removed ✔️. Tensioner pulley removed ❌. The vice and cresent both were being rounded by the hardened t45 bit. Tensioner removed ✔️. Water pump & gasket removed ✔️. New water pump & gasket ✔️. New tensioner w old round cap ✔️. New right pulley ✔️. Timed 10 times LOL ✔️. Motor mount unbolt/lift for belt fit ✔️. Belt gently coaxed on crank sprocket ✔️. New belt fitted onto pulleys ❌. TOO SHORT. Turns out I skipped Robert Spinner's tip of CHECK BELT SIZE BEFORE INSTALL. This prompted a check on new belt part #. Yeah, the timing kit that I've had in storage for forever was for my 01 v70 (see sig below), not my first 98 xc.

Now I'm waiting on the new timing belt, new serpentine belt, and radiator petcock. Coolant is flushed and ready, reservoir cleaned out. Added windshield fluid. I already did an oil change. New oil cap seal. (Cam cover needs oil cleaned off) The fuel line from rail to cam cover was cracked and easy to replace. Now for that horn ground.....
95 854 Turbo 258K, auto, current
09 Rav4 Ltd3.5Fwd, red, 208K, current
98 V GLE/SE red, 379k (277k), 5sp, trailer in progress...
05 CRV EX AWD, Navy, 170K/184k, sold
03 Accord 2dr V6 silver, 196K/214K, 6sp, t-boned, sold
98 S GT white, 175K, 5sp, sold
96 964 silver, 146K, diff&trans/engine self-destr, crushed 😭
98 XC black, 151K, flooded&bent rod, crushed
01 V Base white, 168k, traded for XC
09 Impala LT1 gray, 196K, sold for 01

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manovlov
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Year and Model: 1995 850 GLT 2.5 170
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Post by manovlov »

Chieber wrote: 22 Dec 2025, 12:44 I just lost a socket 13 in this crevasse :?

Must be somewhere in the side skirts by now?
You should be able to get it with a long magnet tool ...
1995/02 850 GLT 2.5 170 Petrol M56

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manovlov
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Post by manovlov »

I've installed the Yatour device to get Bluetooth in the car. It works fine. I've disconnected the iTunes equalizer on my phone. I got news front 13inches speakers from Pioneer, to see what happens. Poor quality. I've quickly reinstalled the OEM ones... Nothing to compare.
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The link for France :
https://yatour-france.fr/volvo/252-183- ... tions-sans
1995/02 850 GLT 2.5 170 Petrol M56

Chieber
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Post by Chieber »

ZionXIX wrote: 22 Dec 2025, 18:47
Chieber wrote: 22 Dec 2025, 15:03 Can’t believe I’ve spend half a day on this and I’m not even halfway done.

Left side done:
- new strut
- new control arm
- new sway bar link

Left side not done:
- outer tie rod. Stuck as hell. Tried turning both ways. Going to replace inner and outer now. Just have to order the inner tie rods.

Right side is half disassembled and going to do:
- outer cv joint boot
- control arm
- inner and outer tie rod
- swaybar link
My P80 is the only vehicle I've ever had to remove an inner tie rod. I absolutely hate the perfectly smooth round design with no edges to put a wrench on it. I ended buying a tool that grabs the shape as you try to turn it but it wasn't small enough and I had to jam a pry bar into the tool at the same time. I wish I had bought one that has some kind of clamp to tighten. Good luck.
I’ve read that a large pipe wrench should do the trick. Can’t remember which tutorial it was.
1/2 a shitbox V70 1998 2.5 NA

Chieber
Posts: 107
Joined: 1 March 2025
Year and Model: 1998 v70
Location: Netherlands
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Post by Chieber »

Replacing the cv joint boot I got lucky and the cv joint was easy to get off the shaft. So I didn’t pull the axle at all.

Getting the bearings back was a puzzle. Until I found a mention of using grease instead of doing it dry.
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1/2 a shitbox V70 1998 2.5 NA

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