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Coil Connectors bare wires 2007 XC70 Topic is solved

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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8pack
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Coil Connectors bare wires 2007 XC70

Post by 8pack »

All of the connectors for my coil packs the wire has become brittle and is exposed at the connector. See picture.

Can I use something like plastic dip and some electrical tape to seal it up?

If not suggestions? Thanks!
IMG_3198.jpeg

scot850
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Post by scot850 »

It is certainly worth a try. I would try cleaning with electrical cleaner and gently cleaning with a toothbrush or similar, then try the liquid plastic electrical repair.

You can then re-wrap the ends of the connectors.

I believe you can buy replacements that come with flying leads to replace the tired connectors. That may be worth a try. I suggest cutting the wires at different lengths so connections are staggered. That way you can use similar sized wiring covering as currently used.

Good Luck!

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
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cn90
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Post by cn90 »

Black tape is fine.

Best is to visit a junk yard or eBay and get the whole wiring loom.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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darylrobert
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Post by darylrobert »

Go to junk yard. Soldering these wires can be tricky due to copper corrosion (copper needs to be shiny), might need to cut further away from ends than expected. Clean wires with razor blade before soldering use flux and heat shrink. Recommend NOT using Volvo covering. let coils breath.

vtl
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Post by vtl »


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volvolugnut
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Post by volvolugnut »

vtl wrote: 12 Jan 2026, 18:44 Replace the harness: https://www.prancingmoose.com/volvoharn ... oilharness
Dave Barton rides again!
I got a full engine harness from Dave for my 1983 245 many years ago.
volvolugnut
The Fleet:
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
2009 Smart Passion
Ford: 1977 F350, 1964 F150 (2), 1938 Tudor Sedan
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And others.

XC70Rider
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Post by XC70Rider »

I got a used harness from Eries Volvo several years ago. It was in great shape compared to the one on my P2. www.erievovo.com
After cleaning up the bare wires I used flux, solder and heat shrink crimps on the harness. I purchase 5 new Volvo IGN coils ands warrantied Volvo spark plugs from FCPEURO. My P2 has 197k miles but she idles and drives as if brand new.
Attachments
IGN Harness from ERIE Volvo.jpg
IGN Harness from ERIE Volvo.jpg (52.02 KiB) Viewed 167 times

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