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Fastener Help Needed

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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01_Nautic_V70
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Fastener Help Needed

Post by 01_Nautic_V70 »

Hi, I have a bit of an urgent question about a fastener size. I noticed an exhaust leak on my 2001 V70 T5 and have located the source. One of the upper bolts from the turbo scroll to the exhaust manifold has departed. Anyone know the size so that I can replace and fix the redneck exhaust sound before I fly out for work this weekend?

And is there a loctite that will handle this temperature?

And has this happened to anyone else? I’d think those bolts never want to back out given the rust, but only 3 out of 4 agreed with me. The other is a rebel.

precopster
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Post by precopster »

I haven't seen anything else other than M8 x 1.25 thread pitch in use in that area. Hope this helps
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

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SuperHerman
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Post by SuperHerman »

Agree that it is usually M8x1.25.

Are we talking about a bolt, nut or stud? I thought it was a stud with a nut configuration. The stud stays in the manifold, bolt comes out. Sometimes they will come out together and torquing them back in and getting them to stay can be an issue. Maybe I am confused as to what you are asking.

The nut has to be of the pinched design so it will not back out. Loctite is not used. May be worth calling the dealer or stopping at an exhaust shop if you have no joy at your local places.

01_Nautic_V70
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Post by 01_Nautic_V70 »

It certainly appears to be a hex head capscrew, or bolt. It is not a head to manifold connection. It’s the manifold to turbo connection. So I’m making noises and losing power too.

01_Nautic_V70
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Post by 01_Nautic_V70 »

And that’s all iron there, so a grade 8 steel bolt or stainless? I’d worry about the stainless stretching in that application.

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SuperHerman
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Post by SuperHerman »

Could you post a picture?

I pulled up countless pictures and I see that the flex pipe to side has what you describe on certain models. Every picture I see has the cast iron portion of the turbo which connects to the turbo having studs and bolts. I pulled up the parts picture from a Volvo site and it shows studs and bolts.

Either we are talking about different parts, or someone changed out what should be there with what they had access to and that may be your issue.

A picture will clear things up.

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Post by oragex »

On non turbo those are pressed in one way studs with a nur on the other side. Good luck removing these studs other than drilling them if there is place for a drill. Or you may ask a garage to use an acteylene torch to melt them. I used some black exhaust bolts, standard bolts will seize the nut and will need to be sheared to remove them again. The nuts at the flamge after the cat converter also go bad.

01_Nautic_V70
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Post by 01_Nautic_V70 »

Here’s what I’m talking about.
60FCF376-B9C0-4BA5-B422-1D4B3CA6F75C.jpeg
See the missing bolt on one side?

But wait, it gets worse. I took the other upper bolt out to show you all. Because it was FINGER LOOSE! So is at least one lower bolt!

Ahhhhhh!
47F1BE48-BF69-41DA-8A3E-4BA25C315385.jpeg

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oragex
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Post by oragex »

Not what I was thinking, indeed

01_Nautic_V70
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Post by 01_Nautic_V70 »

Turbo to exhaust manifold, correct? I think several poster were talking about the turbo outlet to the downpipe.

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