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The Resurrection of Ekaterina 1999 S70 AWD silver Topic is solved

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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abscate
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Re: The Resurrection of Ekaterina 1999 S70 AWD silver

Post by abscate »

850 LPT wrote: 18 Mar 2021, 06:16 Nice job. How long did it take to drop it down?
Arrived at Bay at 1130, departed 1730. I docked my mechanic an hours' pay for a Subway break at 1400-1430 too.

So, 5.5 hours in.

On the new parts vs refurb, Volvo is making it easy.....


3
9470674 - C70, S70, V70. Right. With awd. Passenger Side (RH). Discontinued


9
9470746 - Fuel System: Pipe for Volvo:With awd. Discontinued



What about scrapping all metal lines and going for Gates Barricade throughout? I would be happy with a 5 year run on this car, its in good shape at 140k, and kids will likely run about 10k per year max
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1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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Post by 850 LPT »

Have you considered using Cunifer for making the lines. It's super easy to bend and make flares. I use this material for brake lines all the time.
There is some good info here:

https://store.fedhillusa.com/5168mmdirectory.aspx

Cheaper on Amazon:

https://www.amazon.com/dp/B06ZZWBXHY/?c ... _lig_dp_it

It doesn't corrode, so you have to never worry about it again.
98' S70, base, 5-speed manual, pewter/ tan, 145k miles
99' S70, base, 5-speed manual, nautic blue/ tan, 225k miles, currently inop
06' V70, auto, willow green/ charcoal, 147k miles
79' Ford Capri S, Euro Spec 2.8 V6, T9 5-speed manual, owned since 1986
58' Porsche Diesel Junior
13' Honda Odyssey :oops:
84' Mercedes 300 D, gold/ tan, 420k miles (retirement project :D )

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Post by BlackBart »

I've used cunifer on the BMW E30 restoration. It's really nice to bend (carefully) with your hands or sometimes I used huge sockets to make a tight radius. I may use it to replace all the lines on my Alfa - single circuit braking in a 55 year old car.
ex-1984 245T wagon
1994 850T5 wagon
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850 LPT
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Post by 850 LPT »

BlackBart wrote: 18 Mar 2021, 10:39 I've used cunifer on the BMW E30 restoration. It's really nice to bend (carefully) with your hands or sometimes I used huge sockets to make a tight radius. I may use it to replace all the lines on my Alfa - single circuit braking in a 55 year old car.
I am curious about your Alfa, maybe you can show it sometimes in the appropriate forum section?

A few years ago I did all the brake lines in my 79' Ford Capri. This stuff made it so easy. But the best part is that they will never corrode again.
I am about to do the hard fuel lines in the same car. I have the 8mm/ 5/16" tubing already.
98' S70, base, 5-speed manual, pewter/ tan, 145k miles
99' S70, base, 5-speed manual, nautic blue/ tan, 225k miles, currently inop
06' V70, auto, willow green/ charcoal, 147k miles
79' Ford Capri S, Euro Spec 2.8 V6, T9 5-speed manual, owned since 1986
58' Porsche Diesel Junior
13' Honda Odyssey :oops:
84' Mercedes 300 D, gold/ tan, 420k miles (retirement project :D )

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Post by volvolugnut »

I replaced many of the original brake lines on my 1983 245 Volvo maybe 20 years ago. When I removed the brake lines for hose replacement, several of the lines twisted. I purchased a tubing bending tool and the flaring tool for double flares. I removed the old tubes from the car to get a good model to make replacement. Slow and steady work made the job go well.
I believe it is a good idea to do preemptive tubing and brake hose replacement on cars this old.
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Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
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Post by abscate »

I’m in search of aftermarket fittings for the fuel pump pipes on the AWD. Not quite sure what to look for here

Worst case, I’ll put Gates Barricade directly on the fittings and inspect , hoping for 5 year life.
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Post by BlackBart »

850 LPT wrote: 18 Mar 2021, 11:31A few years ago I did all the brake lines in my 79' Ford Capri. This stuff made it so easy. But the best part is that they will never corrode again.
I am about to do the hard fuel lines in the same car. I have the 8mm/ 5/16" tubing already.
Did you flare the ends yourself? And did you find it easier to do well with the softer cunifer? Our E30 rear trailing arm pipes were pre-made, so we just did the bending.

Alfa is a '67 Duetto 1600 Spider. Euro model, dark grey with burgundy seats. I'm putting it back together very slowly. Drove it to work every day for 20 years!
ex-1984 245T wagon
1994 850T5 wagon
2004 XC70 wagon BlackBetty

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Post by 850 LPT »

BlackBart wrote: 18 Mar 2021, 14:38
850 LPT wrote: 18 Mar 2021, 11:31A few years ago I did all the brake lines in my 79' Ford Capri. This stuff made it so easy. But the best part is that they will never corrode again.
I am about to do the hard fuel lines in the same car. I have the 8mm/ 5/16" tubing already.
Did you flare the ends yourself? And did you find it easier to do well with the softer cunifer? Our E30 rear trailing arm pipes were pre-made, so we just did the bending.

Alfa is a '67 Duetto 1600 Spider. Euro model, dark grey with burgundy seats. I'm putting it back together very slowly. Drove it to work every day for 20 years!
Wow, a Duetto. That's nice. I always had an eye on the later Spiders from the early seventies, when they still had the chrome bumpers. I think they changed to the black ones in like 76'. Maybe someday.

I did do all the flares myself. I bought this flaring tool from Eastwood:

https://www.eastwood.com/professional-b ... -tool.html

That, and the use of Cunifer made the job really easy.
98' S70, base, 5-speed manual, pewter/ tan, 145k miles
99' S70, base, 5-speed manual, nautic blue/ tan, 225k miles, currently inop
06' V70, auto, willow green/ charcoal, 147k miles
79' Ford Capri S, Euro Spec 2.8 V6, T9 5-speed manual, owned since 1986
58' Porsche Diesel Junior
13' Honda Odyssey :oops:
84' Mercedes 300 D, gold/ tan, 420k miles (retirement project :D )

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Post by BlackBart »

When I decided to move up from Fiat 124s in the mid-80s, I decided I'd drive 10 cars and then you'd know instantly whether it's tight or a worn out mess. Drove a beat up Alfetta coupe, a rattly GTV, some mid-70s Spiders, and then this car popped up (when cars were all in the newspaper) 8 blocks from my house. I rode my bike over and here's this dark grey boattail in really nice condition. I bought it the next day! Came with an extra engine and a '67 Giulia Super sedan. You couldn't give them away then so I did just that, to a guy who raced one, for spare body parts. It had a perfect interior. Now they're worth $30,000....oh well.

My other favorite Spider is the '71 1750 - it's the cleanest of the Kamm tails. Legend is that (stock) the '73 2-liter was the fastest. In '75, the big rubber bumpers arrived. That's when they should have stopped making that car.

I have a friend here with a '75, but it's not stock (Webers) and now has the Alfaholics "fast road" suspension. It's fun to drive.
ex-1984 245T wagon
1994 850T5 wagon
2004 XC70 wagon BlackBetty

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Post by 850 LPT »

abscate wrote: 18 Mar 2021, 13:10 I’m in search of aftermarket fittings for the fuel pump pipes on the AWD. Not quite sure what to look for here

Worst case, I’ll put Gates Barricade directly on the fittings and inspect , hoping for 5 year life.
I think you have options. Maybe you can go and buy a flaring tool that can do DIN flares. Measure the fuel lines and buy a roll of Cunifer, I'm sure it's the 8mm stuff. Don't do steel line, it will frustrate the hell out of you.
Save the fittings you think you need and clean them with a wire brush. They can probably be reused. You can even do the little corner lines and connect the new hose over a flare and put a hose clamp on.
98' S70, base, 5-speed manual, pewter/ tan, 145k miles
99' S70, base, 5-speed manual, nautic blue/ tan, 225k miles, currently inop
06' V70, auto, willow green/ charcoal, 147k miles
79' Ford Capri S, Euro Spec 2.8 V6, T9 5-speed manual, owned since 1986
58' Porsche Diesel Junior
13' Honda Odyssey :oops:
84' Mercedes 300 D, gold/ tan, 420k miles (retirement project :D )

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