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Uh oh. '99 70XC axle shaft seperated during strut replacemen

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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carlsun
Posts: 17
Joined: 28 October 2009
Year and Model: 1999 V70XC
Location: Arkansas

Uh oh. '99 70XC axle shaft seperated during strut replacemen

Post by carlsun »

1999 V70XC

I was in the process of reinstalling the strut into the bracket on the A arm on the passenger side. I had the lower bolt in place when the floor jack slipped away from underneath the A arm. The strut pushed the bracket and A arm down and away.

I felt the axle shaft was loose within the CV joint boot.

I then jacked up the A arm again, clamped the bracket against the strut to put the upper bolt in place.

After I replaced everything (except the wheel) and tightened to spec, I checked the axle again. It seemed solid so I rotated the driver's side front wheel to see if the right hub would turn. It did without any noise or atypical resistance.

Is it possible that I haven't done any damage, or do I need to have a qualified mechanic examine the CV joint?

carlsun
Posts: 17
Joined: 28 October 2009
Year and Model: 1999 V70XC
Location: Arkansas

Post by carlsun »

Ok. Unfortunately I can tell by rotating the brake rotor that the axle did not slip back into place. It is just being held generally in place by the boot.

Can I cut the boot to see if I can get it back in place myself to get it to a mechanic, or should I not bother and have it towed? :(

Ozark Lee
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Post by Ozark Lee »

I assume you are talking about the inner joint. You may or may not be screwed but don't cut the boot at all. You may need to cut the clamp around the boot but release the boot from the inner side and then shove the axle back together. You can buy a new clamp at the auto parts store.

There are - as I recall - 4 ball bearings (large ones) and then a cheesy tin stop that holds that joint together but ultimately the inner C/V joint boot holds things in place. I think it relies on being in a pressure situation where it it being pushed inward rather than being pulled apart. If it came apart pack it with grease before you put it back together.

During the course of changing an axle I managed to bugger one up so I got a glimpse of what the innards looked like.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

carlsun
Posts: 17
Joined: 28 October 2009
Year and Model: 1999 V70XC
Location: Arkansas

Post by carlsun »

It's the one closest to the wheel hub. Should I still follow your suggestion?

Ozark Lee
MVS Moderator
Posts: 14798
Joined: 7 September 2006
Year and Model: Many Volvos
Location: USA Midwest
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Post by Ozark Lee »

Wow,

The outer joint should be held in with keepers - I am very surprised that it came apart at all. If it did just replace the axle.

There is a Bay 13 writeup that will give you more insight into how it is supposed to fit together.

http://volvospeed.com/Repair/cv_boot.html

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

FCPEURO
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Year and Model: 2006 XC90 V8
Location: Milford, CT
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Post by FCPEURO »

Yeah, unfortunately, that can't be fixed and even if it could, it would be cheaper to just replace it. Here is a link to a new front axle. Scroll to the bottom to see which one you need.

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