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97 850 Door Broken

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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cjah2oskier
Posts: 4
Joined: 11 March 2010
Year and Model: 850 T 1997
Location: New Jersey

97 850 Door Broken

Post by cjah2oskier »

My 97 850 Drivers door has something broken. Not sure which part. There is no tension on it when you open it.

C@lvin
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Joined: 28 August 2008
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Location: Knoxville TN
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Post by C@lvin »

Search the database for "door stop" or "door check" and you will find lots of information. It's a common problem. Frequently, the metal in the A Pillar or in the end of the door where the door check is bolted weakens and eventually breaks. Sometimes the door check itself will break. It's usually preceded by loud, metallic popping or clunking noises when the door is openned. The door check is what limits the movement of the door, it "checks" the movement or gives it a stopping place about halfway open and then also restrains the door from openning entirely at the outer range of the hinge movement. The ultimate (expensive) repair is to have the metal welded. Some folks have drilled holes and used large bolts/screws to reinforce the metal, while many others simply remove the door check (it eventually becomes second nature to hold the door and not let it open all the way when on a hill, in windy conditions, or when parked close to objects or other cars).
Calvin
98 S70
00 V70
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jblackburn
MVS Moderator
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Year and Model: 1998 S70 T5
Location: Alexandria, VA
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Post by jblackburn »

+1, great advice.

A few words of caution:
Do NOT buy the scan-tech door check part when you fix it. I replaced mine with one (before I knew any better) and the blasted thing broke again in 3 weeks. I have no idea what they make the things out of, but they have the strength of a beer can. I haven't got around to fixing it again since...nothing worse than having to do the same repair twice :roll:
'98 S70 T5
2016 Chevy Cruze Premier


A learning experience is one of those things that says, "You know that thing you just did? Don't do that."

mercuic: Long live the tractor motor!

jdw
Posts: 34
Joined: 20 September 2009
Year and Model: '96 855 '73 1800ES
Location: Berkeley CA
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Post by jdw »

Can anyone describe how to reinforce the bracket on the A-pillar? I thought I could simply tack the original spot welds but I'm wondering if I have to cut out some sheet metal out to get to heavier steel behind the torn spotwelds.

I just installed a new doorstop and tacked the spotwelds but the bracket on the A-pillar still seems to move quite a bit when opening/closing the door.

Thank you
JD

Ozark Lee
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Post by Ozark Lee »

It is a known weak link. I can't find the threads but I have seen other postings where self tapping screws and large "fender washers" have been used to stiffen things up on the A pillar.

jablackburn is spot on about the part. I foolishly bought a Scan Tech replacement for my Platinum and it lasted all of three or four months before it broke again. I am just very gentle when I open the door until summer comes and I can work on cars in the driveway without fighting freezing temperatures and snow. It is not a difficult replacement but you need to be patient removing to door panel to get to it.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

C@lvin
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Post by C@lvin »

Here's one thread with a couple of pictures where someone used the metal screws .....my driver's door stay was missing and the metal torn when I bought my S70 but now the passenger door is about to fail inthe A piller. I bought some #14 X 3/4 metal screws at home depot yesterday and will see if that works when I get a chance to take the door off.

https://www.matthewsvolvosite.com/forums ... =1&t=16857
Calvin
98 S70
00 V70
Previous:
240,245,760,940,850 Turbo

valvster
Posts: 98
Joined: 22 February 2008
Year and Model: 850 1996
Location: Adelaide, South Australia

Post by valvster »

I used the Ozbrick repair back in August 08 and it has held just fine.
Only used 1 bolt as the bottom spotweld looked OK.

cheers....Valvster

valvster
Posts: 98
Joined: 22 February 2008
Year and Model: 850 1996
Location: Adelaide, South Australia

Post by valvster »

Looks like the Ozbrick site is in limbo....try this
http://web.archive.org/web/200708220059 ... y_fix.html

Valvster

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