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broken wheel bolt [lug nut] oops be worth checking yours

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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charlyW
Posts: 1008
Joined: 21 July 2009
Year and Model: 97 855 T-5 CD
Location: Norwich, UK

broken wheel bolt [lug nut] oops be worth checking yours

Post by charlyW »

I've had a wheel bolt [lug nut] break on me had a good look at it found the metal is two different colours a nice shiney grey and the dull white so guessing it was fatigue in the metal after 13 years of being buzz gun done up aka the sort used at fast fit tyre companies.

Is there a replacement schedule or advisory for wheel bolts ?
855 T-5 RHD Blue: MBC, Custom Map based on Rica, K&N Filter, 18T Turbocharger, White/Green injectors [depends on my mood], Blue Silicone vacuum hoses

MNCO1
Posts: 172
Joined: 22 February 2009
Year and Model: 850 T-5 1997
Location: colorado springs

Post by MNCO1 »

There was a posting somewhere not long ago where a wagon had lost a wheel in mid drive. The bolts had sheared. There was a bunch of damage needless to say. So they check the lug bolts on the other wheels and found an unreasonable amount of force needed to remove them. Thinking 85 pounds is the normal. It took 160 foot pounds to undo them. It was the careless use of an air gun that did them in. Discount oil/lube changing and discount tire stores, stay away from them. :?

jblackburn
MVS Moderator
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Year and Model: 1998 S70 T5
Location: Alexandria, VA
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Post by jblackburn »

I had to literally jump on the tire iron to get 2 of mine off when I had to change to the spare tire. All auto shops way over-torque the darn things, which not only might break the lug bolts, it'll warp your rotors and destroy the hubs.

I generally tighten mine and then throw my weight against it for another 1/4 turn and call them good.

I've never had one break on me though :mrgreen:
'98 S70 T5
2016 Chevy Cruze Premier


A learning experience is one of those things that says, "You know that thing you just did? Don't do that."

mercuic: Long live the tractor motor!

zhenya
Posts: 588
Joined: 15 February 2008
Year and Model: 97 855 T5,98 V70 AWD
Location: Ithaca, NY

Post by zhenya »

Yeah, when I recently had new tires mounted, I used the Tire Rack recommended installer because they used the Hunter Road Force balancer I wanted used, but the lug nuts must have been torqued to 200+ ft./lbs. I went around and loosened and torqued them properly - I've learned to do this over the years after being forced to get a tow for a simple flat tire a few years ago on my wife's Jetta, which had factory splined wheel locks which promptly stripped when I tried to break the over-torqued lug. Honestly, how hard is it to use a torque bar? Lazy mechanics boil my blood...

wheelsup
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Post by wheelsup »

The most ghetto tire shop where I bought used tires from actually used torque sticks, I was impressed. A $15 Harbor Freight 1/2" torque wrench dialed @ 81 ft-lbs will get you pretty close and save your rotors.

Also the amount of torque required to remove the lug nuts might be because they were rusted on. Mine were ridiculously tight because of rust.
1995 850 GLT Wagon w/ 200,000 miles

cn90
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Year and Model: 2004 V70 2.5T
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Post by cn90 »

I just wonder if it is good practice to replace these wheel bolts after 12yr/100K miles?

PN 3546651 $5-6/each at dealer.
Or $100 for a total of 20 bolts.


Of course, your life is more important than these bolts! But is it good idea to replace these bolts or is it a waste of money?
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

zhenya
Posts: 588
Joined: 15 February 2008
Year and Model: 97 855 T5,98 V70 AWD
Location: Ithaca, NY

Post by zhenya »

I would say that from a safety standpoint, it's probably not necessary. Most likely the broken bolt was defective from the beginning. The chances of multiple bolts failing simultaneously is fairly slim, in my opinion.

That said, just last week I replaced mine as I converted to studs for convenience and aesthetics. It cost me considerably less than $100, though!

charlyW
Posts: 1008
Joined: 21 July 2009
Year and Model: 97 855 T-5 CD
Location: Norwich, UK

Post by charlyW »

when I first got my T-5 it took a 7 foot tube pushed on to a knuckle bar to undo them all my impact gun designed to undo/do up 250lbft of torque couldnt !! that's over tight all 20 were the same
855 T-5 RHD Blue: MBC, Custom Map based on Rica, K&N Filter, 18T Turbocharger, White/Green injectors [depends on my mood], Blue Silicone vacuum hoses

Hamfisted
Posts: 8
Joined: 31 March 2006
Year and Model: '95 850 Turbo
Location:

Post by Hamfisted »

I don't know if anyones posted it yet, but the lug bolt's size is 12mm x 1.75 just in case you need to run a die over it or tap out the hub holes .


- Mike
Hold My Beer And Watch This !

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