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Excellent head gasket replacement tutorial

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

This topic is in the MVS Volvo Repair Database » S60 Front End Clunking
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bw77
Posts: 149
Joined: 27 April 2009
Year and Model: 99 S70GLT
Location: Upstate NY

Volvo Repair Database Excellent head gasket replacement tutorial

Post by bw77 »

Someone has just posted the best head gasket replacement tutorial I have ever seen on another forum.

Volvo 5-cylinder: How to Replace the Head Gasket

C@lvin
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Location: Knoxville TN
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Post by C@lvin »

No, it's not against the rules. Matt wants stuff to be here, but if not, he wants MVS to be the place where people can find the links to it if they do happen to be somewhere else. Unlike some sites, there is no problem with referencing other places where useful information can be found.

Also......that is as you said an excellent tutorial. That guy did extremely good work. I appreciate your showing it to us. :D
Calvin
98 S70
00 V70
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240,245,760,940,850 Turbo

jblackburn
MVS Moderator
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Year and Model: 1998 S70 T5
Location: Alexandria, VA
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Post by jblackburn »

Not against any rules at all, and thanks for posting this! This is going straight in the repair database :mrgreen:
'98 S70 T5
2016 Chevy Cruze Premier


A learning experience is one of those things that says, "You know that thing you just did? Don't do that."

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wheelsup
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Post by wheelsup »

I printed all the pages (9 html pages) and that converted to about 70 pages in PDF format. In case that site ever goes down, we have it here on the MVS server in PDF format.

It's easier to view via the link above, but I just get worried that some of these things will be lost forever. Hopefully this isn't against the rules either?

1996 Volvo 850 NA Head gasket repair step-by-step
1995 850 GLT Wagon w/ 200,000 miles

laddot
Posts: 4
Joined: 6 November 2010
Year and Model: 97 850 GLT
Location: United States

Post by laddot »

I am new here and am planning a head gasket change/ head milling and valve job. Is this tutorial good for a 97 850 GLT model also?

Ozark Lee
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Post by Ozark Lee »

laddot wrote:I am new here and am planning a head gasket change/ head milling and valve job. Is this tutorial good for a 97 850 GLT model also?
All the same. The part numbers on your valves are different on the LPT versions but otherwise they all bolt up the same way.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
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1998 S70 T5
1996 850 N/A
1989 740 GLT
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1972 142 Grand Luxe

Red-Arrow
Posts: 449
Joined: 26 August 2010
Year and Model: 850 T5 1995
Location: Scotland.
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Post by Red-Arrow »

I read it yesterday and I agree its a great guide for homers to replace the head gasket.
Life would be enjoyable if it wasn't so painful to live.

Scooter 7
Posts: 3
Joined: 11 December 2010
Year and Model: 1995 850
Location: RI

Post by Scooter 7 »

I'm on FPC Groton's site ordering the parts from the list in the tutorial, and then I saw a "head gasket set" listed. Only problem w/it is it doesn't list out the contents of the kit. I does say to order the bolts, water pipe gasket and thermostat housing gasket. Has anyone used this kit who can say if it has everything else neede for a HG job?
Thanks

ycartf
Posts: 5
Joined: 13 December 2010
Year and Model: 850 1996
Location: Dothan, Alabama

Post by ycartf »

Scooter7, the pic shows the following parts in that kit:
Head gasket
Exhaust gaskets
Intake gasket
Valve stem seals
Oil pump gasket, O-ring, and seal
Cam seals front and rear
Crank seal front and rear
Spark plug O-rings

Thanks for all the kind comments about my tutorial. Putting the tutorial together took as long as the repair, but I knew it would be worth it.

Tracy
Tracy

laddot
Posts: 4
Joined: 6 November 2010
Year and Model: 97 850 GLT
Location: United States

Post by laddot »

So I've been finally able to get to working on my car. I made it to the step where I have to use a puller tool to take off the camshaft pulley. Everything is lined up and I am using the puller and by tightening it the whole pulley moves clockwise and the pulley also has come half way off.( I read that nothing was supposed to move or else it would mess up my timing.) Should I try and tap the pulley back on to be able to turn back the camshaft to its original position or is there something I can do later to fix the problem later....??

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