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Replacing front rotors

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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strom19
Posts: 9
Joined: 24 October 2010
Year and Model: S 60 2007
Location: Florida

Replacing front rotors

Post by strom19 »

What is the general procedure in changing the front rotors on a 2007 S60? Much appreciated.

MadeInJapan
MVS Moderator
Posts: 13434
Joined: 31 March 2005
Year and Model: '98 S70 T5 '07S40T5
Location: Knoxville, TN American but born in Japan
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Post by MadeInJapan »

I need to do this on our '04 V70 pretty soon. I would think it's the same.
Take off wheels, take calipers loose by loosening the hex bolt and prying the caliper apart and then disconnecting it. Use a bungee or other way to hold it up. Be careful of the ABS wheel sensors. Now, take the 4 bolts loose from the rotor and tap it out (it could be rusted on so you might need a sledge). Reverse order and you should be good to go. Probably a good idea to replace pads when you do this- then follow brake pad replacement procedure and make sure you bleed your brake lines.
Can anyone add anything else? Seems straight forward. I found that the brakes on my '04 are not really much different than the earlier 850's or my S70. Very easy cars to do brakes on- would think one further layer in on the rotors would be the same.
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo

JRL
Posts: 9350
Joined: 22 November 2005
Year and Model: Several
Location: 19333
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Post by JRL »

Don't forget to slop the pads with no squeal brake pad grease
Mod note. Jim passed away in early 2022, his contributions to this forum are immortal, and he is missed. RIP

2000 V70R Black, 144,000 miles Wife's R.
2007 V70 2.5T White/Oak 111,000 MILES. Polestar tune, IPD bars, rear spoiler, dark grey Thors, DWS 06, HU850, sub.

MadeInJapan
MVS Moderator
Posts: 13434
Joined: 31 March 2005
Year and Model: '98 S70 T5 '07S40T5
Location: Knoxville, TN American but born in Japan
Has thanked: 17 times
Been thanked: 35 times

Post by MadeInJapan »

Oh yes, very good point indeed!!! And...I have learned that the Volvo stuff is the very best- I have used others and have had squealing after awhile but not with the Volvo white paste they sell.
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo

endothrow
Posts: 31
Joined: 26 October 2010
Year and Model: S60 T5 2002
Location: Indianapolis, IN

Post by endothrow »

Make sure to pay attention to the anti-rattle spring clip that is on the outside of the calipers. This is kinda tricky to get back in once you pry it out when dis-assembling.
On the 7mm hex bolts for top caliper, I used high-temp anti-size on the threads. Same with the aluminum bolts holding in the caliper mounting assembly.
When you take off the rotor mounting screw (10mm i think) make sure you don't over tighten when installing on the new rotors. I guess these have a tendency to strip. The nut is just to hold the rotor in place when the wheel and calipers are off so just needs to be snug.
2002 Volvo S60 T5- K&N, Royal Purple fluids, OBX DP, Iridium Spark

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