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Radiator cap - cars that DON'T take the later cap.

Help, Advice, Owners' Discussion and DIY Tutorials on all Volvo's "mid era" rear wheel drive Volvos.

1975 - 1993 240
1983 - 1992 740
1982 - 1991 760
1986 - 1991 780
1990 - 1998 940
1990 - 1998 960
1997 - 1998 V90/S90

This topic is in the MVS Volvo Repair Database » Radiator Cap - Cars that DON'T Take the Later Cap
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billofdurham
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Volvo Repair Database Radiator cap - cars that DON'T take the later cap.

Post by billofdurham »

This post is to be read in conjunction with "Update your Radiator Cap! 2/7/9/series."

The following models, year and engine designation DO NOT take the later cap which is rated at 1.5bar. Using the later cap WILL cause damage to these cars.

240.

B200K '84 - '89 0.75 - 0.85bar
B230A '84 - '88 0.65 - 0.85bar

740.

B200K '84 - '89 1.0bar
B200E '88 - '89 0.75bar
B200F '89 - '92 1.0bar
B230K '84 - '86 1.0bar
B230E '84 - '89 1.0bar
B230F '86 - '91 1.0bar

940.

B200F '91 - '95 1.0bar

Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

girlbunny
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Post by girlbunny »

How do I know if my 940 is the one listed or not? I have a 1990 940 16 Valve automatic sedan. From memory was released in late 1990 and is officially called a 1991 version.

Thanks

MadeInJapan
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Post by MadeInJapan »

Check it against the list here: https://www.matthewsvolvosite.com/forums ... f=2&t=9943
Bill has only listed those that should not upgrade to the new cap in the thread here.
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo

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billofdurham
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Post by billofdurham »

I have a 1990 940 16 Valve automatic sedan. From memory was released in late 1990 and is officially called a 1991 version.
This is a problem caused by Volvo and other manufacturers releasing the next year's models in the last three months of the preceding year. Although your car was on the road in 1990 none of my Volvo 940 repair, history nor data books show anything before the 1991 model.

However, all 940 B234F engined 940s have a radiator cap rated at 1.5 bar.

Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

girlbunny
Posts: 50
Joined: 14 January 2008
Year and Model:
Location:

Post by girlbunny »

So I guess mine's a B234F engine? Either way at 1.5bar, it can take the different cap :) Much appreciated :)

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billofdurham
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Post by billofdurham »

Indeed it is and it is an 'interference' engine. The timing belt must be changed every 50,000 miles. If it snaps your engine will require much work if it is even possible to repair it.

Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

egads
Posts: 89
Joined: 31 March 2009
Year and Model: S70 98 XC90 08 C40
Location: Canberra, Australia

Post by egads »

Hi, I am a little confused and want to get this right as my rad has just burst and my car isn't listed. It is a 1985 240GL with a B230E engine with K-Jet. Should I go off the 740 for the cap (don't update) or is it different with a 240?
Thanks in advance.

William

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billofdurham
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Post by billofdurham »

Sorry I missed that one for the 240.

The '85 B230E 240 takes the 0.85bar cap.

Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

waydar
Posts: 6
Joined: 14 October 2010
Year and Model: 240 1984, 1992, 1993
Location: Grand Junction, CO

Post by waydar »

Can you explain why the 1.5 bar cap will damage the engines on your list? Thx., Wayne

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billofdurham
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Post by billofdurham »

I missed this one,sorry.

The engines listed are designed to run at lower pressure. Using the green cap will increase the pressure, in some cases to double that recommended. A high-pressure radiator cap puts greater stress on the rest of the system (clamps, hoses, gasket surfaces, and so on).

Raising your radiator cap's pressure above factory specs increases your cooling system's maximum operating pressure above design parameters. While raising your cooling system's maximum operating pressure does raise it's boiling point and, therefore, helps to avoid boil-over, it does not lower your operating temperature prior to boil-over, and simply allows your engine to continue to operate at temperatures higher than it is engineered for. Water boils at 212 degrees, and for each pound you raise the system pressure it raises the boiling point 3 degrees - Example: The 0.75 bar (11 psi) cap will have a boiling point of 245 degrees. The 15 bar (21) psi cap will push the boiling point to 275 degrees. Operating an engine at higher than acceptable temperatures can destroy it.

Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

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