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Tips or Tricks replacing Turbo oil pipe seals 855 T-5 RHD

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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charlyW
Posts: 1008
Joined: 21 July 2009
Year and Model: 97 855 T-5 CD
Location: Norwich, UK

Tips or Tricks replacing Turbo oil pipe seals 855 T-5 RHD

Post by charlyW »

The time has come for me to replace the gasket and seal on the Turbo oil feed pipe on my 855 T-5 so would like to know if anyone has any tips or tricks that can share ?

I will be posting some photos of the job as I get through it.
855 T-5 RHD Blue: MBC, Custom Map based on Rica, K&N Filter, 18T Turbocharger, White/Green injectors [depends on my mood], Blue Silicone vacuum hoses

charlyW
Posts: 1008
Joined: 21 July 2009
Year and Model: 97 855 T-5 CD
Location: Norwich, UK

Post by charlyW »

No one ? :(
855 T-5 RHD Blue: MBC, Custom Map based on Rica, K&N Filter, 18T Turbocharger, White/Green injectors [depends on my mood], Blue Silicone vacuum hoses

crezzy2k1
Posts: 10
Joined: 18 March 2011
Year and Model: 850R, 1996
Location: UK

Post by crezzy2k1 »

You've probably already done this, but i have been searching around and there isn't much information on it which is surprising as its a major fail item on the Turbo/T5/T5R/R. I had a bad oil leak on my 850R, i got the car on ramps and the underside was in a right state, oil everywhere! Took a while to clean up, once i had that done i could see the oil return pipe that was actually dripping oil every 5 seconds, not good!

So i got a O ring and gasket from partsforvolvos.com which were very cheap!

From underneath the car at the back of the engine you can see the pipe about mid way up the engine block, you can undo the two hex bolts (torx 25 i think) at the turbo end of the pipe it will then be loose. I had to use brute force to get mine off past the 2 other pipes that are in that area. Once i got it off i gave it a good clean, replaced the O ring on the engine end of the pipe, put it back in and lined it up for the gasket to go on while under the car. All in all a really easy job to do!
P10203062.jpg
P10203072.jpg
Turbo end
Turbo end
Engine end of turbo oil return pipe.
Engine end of turbo oil return pipe.
96 850 R (70,400 Miles)
96 850 T5 (110,000 Miles) Gone
94 850 Turbo (180,000 Miles) Gone

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