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I Need to replace Serpentine Belt on 2000 S40--

Help, Advice, Owners' Discussion and DIY Tutorials on S40 and V40. In this forum you'll find S40/V40-specific owners asking and answering questions on maintenance, ownership, repairs, tutorials and almost every do-it-yourself thing you can do to save money owning these Volvos.

1996 - 2004 S40
1996 - 2004 V40

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andierue
Posts: 2
Joined: 5 July 2011
Year and Model: 2000 S40
Location: Austin,TX

I Need to replace Serpentine Belt on 2000 S40--

Post by andierue »

I am trying to replace my Serpentine (alternator) Belt on a 2000 Volvo S40
I have never had such a hard time as I am having with this model.
I have the tensioner tool needed but it doesn't seem to be doing anything and its very difficult to get in there and get not only the belt off but worried I won't be able to get it back on when I do..
Are there any tips, tricks or help anybody can help me with?
If you have diagrams or detailed instructions of all the steps needed..I would really really appreciate it.
Thanks so much!

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billofdurham
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Posts: 6507
Joined: 2 February 2006
Year and Model: 855, 1995
Location: Durham, England
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Post by billofdurham »

Welcome to Matthew's Volvo Site.

This may help:
S40 Serpentine Belt.pdf
(187.06 KiB) Downloaded 2335 times
Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

andierue
Posts: 2
Joined: 5 July 2011
Year and Model: 2000 S40
Location: Austin,TX

Post by andierue »

thanks for the reply..i am still having some trouble getting the belt off though... i assume that changing this belt doesn't affect the timing belt at all and a little nervous to mess anything up..I have done this procedure on a couple other (non volvo) cars and was very very simple... i am not understanding what I am doing wrong on this S40--
I removed the cover over the headlight and allowed me access to the tensioner but the belt doesn't seem to be slipping off...should it loosely come off or do i need to apply any force when removing it?
if anybody can help me through the exact process, i would really appreciate it.
Thanks again-

Shane001
Posts: 4
Joined: 20 July 2013
Year and Model: 1999 V40 2.0T SE
Location: Sydney, Australia

Post by Shane001 »

Bit of a thread dig but a tip for anyone doing this. It's much easier to do from underneath.

Once the car is up on stands or ramps it's a five minute job, with no need to dismantle anything up top.

Just get a long 15mm ring spanner or piggyback a 17mm on a 15mm ring/open ended spanner for the extra leverage, plenty of room to move the tensioner through it's full movement from underneath to completely slacken the belt, slips straight off. Then position the new belt over all pulleys except the a/c, loosen the tensioner again and slide the belt onto the a/c pulley, adjust to centre it and jobs done :)

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