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Bad starter

Help, Advice, Owners' Discussion and DIY Tutorials on all Volvo's "mid era" rear wheel drive Volvos.

1975 - 1993 240
1983 - 1992 740
1982 - 1991 760
1986 - 1991 780
1990 - 1998 940
1990 - 1998 960
1997 - 1998 V90/S90

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17yearsofboost
Posts: 35
Joined: 3 December 2010
Year and Model: 94 850T 97 S90
Location: United States

Bad starter

Post by 17yearsofboost »

Anyone know a good writeup or have any pointers on replacing the starter in my 1997 S90?? Unfortunately my cellunoid went bad & won't engage the starter.
Does the whole intake have to come out, or is there enough room from underneath to wiggle it out? Just seems like not much room to remove the bolts.
thanks

bronxnativ
Posts: 268
Joined: 27 August 2010
Year and Model: 96 850 GLT 5 Speed
Location: Colorado

Post by bronxnativ »

Do a search on this topic. Plenty to choose from.
Al

17yearsofboost
Posts: 35
Joined: 3 December 2010
Year and Model: 94 850T 97 S90
Location: United States

Post by 17yearsofboost »

I tried a couple of searches, but no success..

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regent
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Joined: 22 February 2010
Year and Model: 2015 XC60 T5
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Post by regent »

I see a new starter like yours sells pretty inexpensive: http://www.ebay.com/itm/New-Starter-Vol ... 416205d7ce

I would change the whole kaboodle (not just the bad solenoid while I am at it.
Give me a couple hours before I get back to my home office; I will look for the procedure in VADIS and post back as soon as I can.
Thanks.
Example of Precision: Measure with a Micrometer, mark it with Chalk, and then cut it with an Axe.
Disclaimer: We (very) seldom do that

2015 BMW 335i
2015 XC60 T5 Premier Plus
2002 S60 2.4 n/a - retired :(
1987 340 DL - retired :(

17yearsofboost
Posts: 35
Joined: 3 December 2010
Year and Model: 94 850T 97 S90
Location: United States

Post by 17yearsofboost »

thanks really appreciate it..hope that intake doesn't have to come out... :shock:

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regent
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Post by regent »

Sorry I could not locate an actual dedicated procedure in VADIS, just generic instructions; I cannot speak from experience (never worked on your MY), but the following looks like a presumably simple and straightforward task (taking about 1-1/3 hours). To remove:
1. Disconnect battery negative lead.
2. Disconnect positive lead and connector of starter relay (the solenoid).
3. Remove three (3) fixing bolts from starter motor (top bolt also holds the cable supporting clamp).
Slide starter motor to rear, turn and lift upwards.

To reinstall:
1. Transfer locating bushing to new starter motor.
2. Reinstall in reverse order.
3. Torque bolts to 50Nm.
You may have to be patient and just take your time. However, I wouldn't believe that "the swedish engineers built your car around the starter" 8)
Hope this helps.


The attachments are just illustrations with no further instructions.
Attachments
6cyl Starter S90-1.pdf
(52.71 KiB) Downloaded 139 times
6cyl Starter S90.pdf
(25.98 KiB) Downloaded 107 times
gr-64192map.pdf
(34.42 KiB) Downloaded 131 times
p-090943300250b.pdf
(32.84 KiB) Downloaded 194 times
Example of Precision: Measure with a Micrometer, mark it with Chalk, and then cut it with an Axe.
Disclaimer: We (very) seldom do that

2015 BMW 335i
2015 XC60 T5 Premier Plus
2002 S60 2.4 n/a - retired :(
1987 340 DL - retired :(

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