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Warm air blowing direction problem

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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oughorian
Posts: 27
Joined: 15 March 2010
Year and Model: 850 1996 wagon
Location: ca usa

Warm air blowing direction problem

Post by oughorian »

Hello all
I have a 1996 850 GLT wagon. In cold whether I can't control the direction of warm air to the windshield by adjusting the knobs. there is very little air coming out of windshield defogger air holes and makes it difficult to drive for at least 30 min. and then when inside the car get warm the fog goes away but still there will be some . I know I have a problem with my, lets say air directional system. Will appreciate any advise if anybody had the same experience. Thanks.
Art.

scot850
Posts: 14864
Joined: 5 April 2010
Year and Model: 2000 V70 R
Location: Calgary, Alberta, Canada
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Post by scot850 »

Sorry no one else has responded to your question yet. I haven't had time to be on here for a while. I've just rebuilt the whole system for a similar problem on my 93 850GLT with ECC. There are a couple of problems you sould have. Do you have ECC or manual cables on your car heating system?

The normal problem if you have ECC (and it may be similar on the manual version) is there is a flap on the right side of the heating unit under the dashboard that breaks so although you move the posistion, the flap doesn't rotate. This can be repaired with some difficulty without dash removal. To check the operation, remove the under panel on the RHS of the dash. Look under hear and you should see the servo motors on the right side. The one further back is the culprit. It has an extension that extends outside the unit and this cracks with age. It has a square peg on the servo which turns inside the end of it and when it cracks the peg turns but the flap doesn't. The part is only about $10-15 from the dealer. It was a common fault. Just hope you don't have to replace the LH flap as it can't be bought separate (mine had melted and I had to buy a used unit to get a replacement).

You could try tightly wrapping a zip tie around the shaft and see if this helps. If it does, then you know the problem. Another common problen is the shaft on the main intake flap snaps. Part can also be replaced, but removing the glovebox helps here and probably the knee brace too. Good luck.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

oughorian
Posts: 27
Joined: 15 March 2010
Year and Model: 850 1996 wagon
Location: ca usa

Post by oughorian »

Thank you scot850 for your concern and helpful info I have a plan to start working on it as soon as I had time to do.
Thanks again.
Art.

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