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Is heating it my last civil method to remove what...

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boosted5cyl
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Post by boosted5cyl »

Yeah heat it. I had to do same.
'04 XC90 2.5T AWD (Angus) 134K.
'99 S80 T6 (Medusa) 214k. On borrowed time LOL
'98 V70 T5 (Vivienne). RIP @ 228K. Spun rod bearings.

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alschnertz
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Post by alschnertz »

Heat is your friend.
'60 PV544, '68 220, '70 145S, '86 745T, '95 854T, '01 S40
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db130
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Post by db130 »

+1 on the MAPP gas torch.
2002 V70 T5 169k
2002 V70 NA 249k
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wheelsup
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Post by wheelsup »

3" cutoff wheel and replace both the inner and outer...not worth the hours and hours you're spending trying to get that PITA nut off IMO.
1995 850 GLT Wagon w/ 200,000 miles

MilehighV70XC
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Post by MilehighV70XC »

Maybe I am misunderstanding what your trying to do. If your replacing both inner and outer, why are you even bothering trying to get them separated? Just get the inner loose from steering rack and remove as one piece.

vjaneczko
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Post by vjaneczko »

MilehighV70XC wrote:Just get the inner loose from steering rack and remove as one piece.
This.
"He attacked everything in life with a mix of extraordinary genius and naive incompetence, and it was often difficult to tell which was which." - Douglas Adams

1997 855 GLT - R.I.P.
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cn90
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Post by cn90 »

MilehighV70XC wrote:Maybe I am misunderstanding what your trying to do. If your replacing both inner and outer, why are you even bothering trying to get them separated? Just get the inner loose from steering rack and remove as one piece.
xHeart's initial plan was to replace the Outer only.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

xHeart
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Post by xHeart »

Lightbulb moment.
Pipewrench method by MiJ.
--
Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

xHeart
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Post by xHeart »

Haha!
A careful use of pipe wrench on inner tie-rod where it screws on to the rack.
inner-tie-rod screw point
inner-tie-rod screw point
MVS_0481.jpg (384.29 KiB) Viewed 1042 times
removed as one piece
removed as one piece
MVS_0482.jpg (381.57 KiB) Viewed 1042 times
Notice the chipped edge while looking up. Does it need JBWeld to last?
Is this a deterioration?
notice a chipped edge
notice a chipped edge
MVS_0483.jpg (289.12 KiB) Viewed 1042 times
--
Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

cn90
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Post by cn90 »

It looks fine. That small chip is nothing to worry about.

Just cover the steering rack's end with ziploc bag and rubber band while you wait for new parts to arrive.
Dirt is the #1 enemy of the steering rack.

PS: During install, just remember to use some rubber material as cushion between pipewrench and the rack's end to prevent further chipping it.

I notice that your trans is also exposed. Get a piece of plastic/masking tape and tape the ends of the auto trans (I understand that you removed the axles for rebuild) to prevent dirt/debris/bugs from getting in. Even the slightest amount of dirt is the worst enemy of the auto trans.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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