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850 Turbo Clunk After Alignment

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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Nevada1906
Posts: 273
Joined: 7 September 2011
Year and Model: 1995 850 Turbo
Location: Virginia
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850 Turbo Clunk After Alignment

Post by Nevada1906 »

Can someone help me with this?

I just replaced most of the suspension in my 1995 850 Turbo with the FCP Groton kit - control arms, outer tie rods, struts, shocks, end links, upper strut mounts and strut seats, not to mention a set of Eibach coils, a new lower torque rod, tensioner, belt and four new tires.

I just got back from Firestone after they mounted the tires and aligned the car. The thing is, I completed installing all the suspension parts last Wednesday and have been driving around as normal since. I actually got the alignment pretty close - it tracked straight, but the wheel was off a little. No weirdness to report.

Now, after the alignment, there's a clunk coming from my passenger side front corner when I hit bumps. Just the passenger side, not the driver's side. I've had the car up on jackstands already - all the bolts & nuts are tight and nothing's interfering with anything else.

Oh, and the steering seems livelier than before - the car seems much easier to swerve going down a straight road, and needs more effort than before to hold a straight line. I don't know if this is how it's supposed to be, and the former alignment was bad, or vice-versa.

Any ideas?
"Maturity is when you realize that the overbearing high school principal or villainous college dean from your favorite 80s movie is actually the hero of the story."

1995 860R (854 + B5254T4 + M56)

jblackburn
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Year and Model: 1998 S70 T5
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Post by jblackburn »

My Volvo never tracked anything but straight, and you really needed a lot of steering effort to make it move anywhere. It drove about like a tank.

It sounds like their alignment tech screwed up something and the toe is off. The clunk is likely either the spring seat (lets hope not) or the control arm.

I'd take it back and have them re-do the alignment. It shouldn't be driving like that. It took me 3 tries once to get Merchants to get the alignment right on my S70. Sometimes you just get a tech that really has no idea what they're doing.
'98 S70 T5
2016 Chevy Cruze Premier


A learning experience is one of those things that says, "You know that thing you just did? Don't do that."

mercuic: Long live the tractor motor!

Mac McMacman
Posts: 7
Joined: 27 August 2010
Year and Model: '97 850, 07 S60 T5
Location: OHIO - USA

Post by Mac McMacman »

I bought the Groton suspension kit for my 97 non-turbo 850 and installed it 24 months ago (approx. 12,000 miles), and the ball joints have already worn out. I noticed a clunk about 3 months ago from my passenger side and it turns out that the ball joints on both sides are toast. The passenger side was worse than the drivers side providing for a noticeable clunk. I'm not sure who's control arm they include in the kits, but I think they use the lowest quality that they offer in the kits. I'm surprised that they are including such junk in their kits, as I have always been happy with all of the parts I have purchased from Groton in the past. Check your ball joints and make sure that they aren't defective.

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