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Camshaft Plug Removal

Help, Advice, Owners' Discussion and DIY Tutorials on S40 and V40. In this forum you'll find S40/V40-specific owners asking and answering questions on maintenance, ownership, repairs, tutorials and almost every do-it-yourself thing you can do to save money owning these Volvos.

1996 - 2004 S40
1996 - 2004 V40

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quaverous
Posts: 10
Joined: 29 May 2013
Year and Model: 2006 S40 T5
Location: Minneapolis

Camshaft Plug Removal

Post by quaverous »

This is my first post on the forum. I've used much of the advice here and it has been great. Now I am stuck at a seemingly simple place and have exhausted the powers of Google.

I am getting ready to lock the rear of my cams and replace my front cam seals that are leaking - my trouble is removing the rear camshaft plugs on my 2006 S40 T5. It seems so minor, but I am afraid of damaging the head using a screw driver to pry around the edges. How do I easily remove them? All the posts I found say to remove them and have no elaboration. Or do they need to be broken to be removed?

JDS60R
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Post by JDS60R »

you stab them in the middle and pry them out. They can be replaced or cleaned and a dab of black silicone to fill up the hole you made.
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quaverous
Posts: 10
Joined: 29 May 2013
Year and Model: 2006 S40 T5
Location: Minneapolis

Post by quaverous »

That helps and seems very simple. Thank you for the quick reply!

rbeischer
Posts: 1
Joined: 22 July 2019
Year and Model: 2001 s80
Location: Chilliwack BC

Post by rbeischer »

I was able to get the darn thing out - Cant get the new one to stay in - Ideas

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alschnertz
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Post by alschnertz »

I never had an issue installing those plugs.

My only suggestion would be to use a factory part. Obviously make sure it's for the type of engine in your car.

I don't recall using additional sealer on the plugs as suggested above. I think it was just press-fitted in there.
'60 PV544, '68 220, '70 145S, '86 745T, '95 854T, '01 S40
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