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2005 S60 replace breakpressure sensor and bleeding

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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Dutchvolvo
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Joined: 13 April 2013
Year and Model: S60 2005
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2005 S60 replace breakpressure sensor and bleeding

Post by Dutchvolvo »

Hi All,
I want to replace the #2 breakpressure sensor in the mastercylinder, and have some questions.
Once the old one is out air will get into the master cilinder.
How to get the air out, do I have to bleed the whole system? Or does it get out via the brake fluid cannister?
Does it have to be initialised by the dealer?

Dutchvolvo

jimmy57
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Post by jimmy57 »

Use something like a cut off wooden broom handle to depress brake pedal 2 inches. Cut stick to length and use it between front edge of lower seat cushion and brake pedal.
Now unscrew sensor. Some brake fluid will quirt out. Screw in new sensor but do not tighten more than hand tight. Release stick and let pedal release. Apply stick again and then go loosen the sensor one turn and then tighten it. Repeat this one more time and You are bled. Make sure fluid level is between min and max on reservoir markings.

When pedal is depressed while a line or port is open it will will prevent reservoir from draining anf possibly going dry. If master cylinder piston is pushed forward just a bit more than 1 mm the fill port from reservoir into cylinder of master cylinder is no longer open.
So little air can get in that there is no need for any extensive bleeding.

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abscate
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Post by abscate »

Put lots of paper towels under the sensor to stop brake fluid from hitting any engine parts. It's highly corrosive to rubber and many plastics. It also stinks.
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Dutchvolvo
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Joined: 13 April 2013
Year and Model: S60 2005
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Post by Dutchvolvo »

Ok, thanks for your answers. Yes I know the stuff is nasty.
Anyone know if the sensor has to be initialised at the dealer's system, or will it run immediately'?

jimmy57
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Post by jimmy57 »

Usually BPS can be replaced and be fine with no calibration. If there was calibration done when it was faulty then you will need to have it calibrated using VIDA

Dutchvolvo
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Joined: 13 April 2013
Year and Model: S60 2005
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Post by Dutchvolvo »

ok, thanks for your answer.

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