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2004 S40 Free Mods?

Help, Advice, Owners' Discussion and DIY Tutorials on S40 and V40. In this forum you'll find S40/V40-specific owners asking and answering questions on maintenance, ownership, repairs, tutorials and almost every do-it-yourself thing you can do to save money owning these Volvos.

1996 - 2004 S40
1996 - 2004 V40

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FixXxer6
Posts: 48
Joined: 30 September 2013
Year and Model: 2004 S40 1.9T
Location: SoJack, MS 'MERICA!!!...yep...said it.

Volvo Repair Database 2004 S40 Free Mods?

Post by FixXxer6 »

Hello,

I was wondering if anyone knows about or has done any free/almost free mods to volvos. Some cars have hidden HP that can be unchained by doing mods like unrestricting flow or removing stuff that isn't needed. Any ideas?
Si vis pacem, para bellum

Bawls
Posts: 9
Joined: 12 October 2013
Year and Model: 2001 V40
Location: Engine Bay

Post by Bawls »

While replacing my PCV system I noticed a coolant line running to a loop on the intake and back to the thermostat housing. Bypassed and good to go:
Image

FixXxer6
Posts: 48
Joined: 30 September 2013
Year and Model: 2004 S40 1.9T
Location: SoJack, MS 'MERICA!!!...yep...said it.

Post by FixXxer6 »

That's what I'm talking about. That's a good one. I don't need hot coolant warming up the air that my intercooler just cooled off! I live down south were my intake and throttle body have absolutely no chance of freezing up from cold weather. Thanks for the idea!!!
Si vis pacem, para bellum

FixXxer6
Posts: 48
Joined: 30 September 2013
Year and Model: 2004 S40 1.9T
Location: SoJack, MS 'MERICA!!!...yep...said it.

Post by FixXxer6 »

Although not exactly "free", I just picked up a 160 degree F thermostat. $8 and 32 degrees F cooler operating temp. Maybe it will free up some HP that may be lost through heat soak.
Si vis pacem, para bellum

FixXxer6
Posts: 48
Joined: 30 September 2013
Year and Model: 2004 S40 1.9T
Location: SoJack, MS 'MERICA!!!...yep...said it.

Post by FixXxer6 »

Well, the 160 degree thermostat is installed and temp is running much cooler. Now it's throwing a P0128 code, which is coolant temp too low. I was afraid that this would happen. Now my decision will be to deal with the CEL, erase the code every two days or so, or go back to the factory 192 degree thermostat. It was worth a try. On to the next "test and tune".
Si vis pacem, para bellum

precopster
Posts: 7543
Joined: 21 August 2010
Year and Model: Lots
Location: Melbourne Australia
Has thanked: 8 times
Been thanked: 128 times

Post by precopster »

You're going to be wasting a lot of fuel and lowering the life of the engine & catalytic converter. And for what, 5 more ponies?

Engines are meant to get to a certain temperature and this is when the computer begins dialling in the optimal 14:1 air/fuel mixture.

Also you have explosions going on causing high localised heat in the combustion chambers, yet the coolant is not at correct temperature. This causes heat stress on the block as temperature variation will always be high during cold months. Your block/head will likely develop premature cracks.
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

FixXxer6
Posts: 48
Joined: 30 September 2013
Year and Model: 2004 S40 1.9T
Location: SoJack, MS 'MERICA!!!...yep...said it.

Post by FixXxer6 »

I went back with the OE temp thermostat. It's not throwing a code anymore. It just wasn't worth the hassle.
Si vis pacem, para bellum

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