Slow progress. Here are few photos.
The coupler at each is welded. I imagine cutting the welds to remote the coupler?
1997 Volvo 850/na - Fitment and make of exhaust muffler
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xHeart
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Re: 1997 Volvo 850/na - Fitment and make of exhaust muffler
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240
Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
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xHeart
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The picture shows a 10mm gap, it is a tear on old coupler. Pushing each ends upward narrows the gap.
I have raise the car further up, clearing anther two inches to work from under.
Assessing if hangers need to come down and off.
The snow storm adds to anxiety.
I have raise the car further up, clearing anther two inches to work from under.
Assessing if hangers need to come down and off.
The snow storm adds to anxiety.
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240
Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
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xHeart
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A frustrated afternoon with a snow dump.
Nonetheless, the coupler inside the exhaust is stubborn. I have separated the exhaust lip from the coupler layer to see if there is a weld getting in the way from sliding out.
Few photos of progress. I will files the exhaust lip before installing new coupler.
Any pointer for removing the coupler?
I don't believe this how the original installed?
Nonetheless, the coupler inside the exhaust is stubborn. I have separated the exhaust lip from the coupler layer to see if there is a weld getting in the way from sliding out.
Few photos of progress. I will files the exhaust lip before installing new coupler.
Any pointer for removing the coupler?
I don't believe this how the original installed?
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240
Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240
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cn90
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xHeart,
You are funny, very persistent person.
I had the same exact issue, my advice is: go to local muffler shop (it will be noisy driving there lol).
They will use a metal sleeve coupler, weld it in, charge you $60 and you will be fine for another 4-5 years.
Anything else you do at home is a band-aid and a waste of time.
You are funny, very persistent person.
I had the same exact issue, my advice is: go to local muffler shop (it will be noisy driving there lol).
They will use a metal sleeve coupler, weld it in, charge you $60 and you will be fine for another 4-5 years.
Anything else you do at home is a band-aid and a waste of time.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+
2005 XC90 2.5T 110K+
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xHeart
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I am leaning that way cn90.cn90 wrote:xHeart,
You are funny, very persistent person.
I had the same exact issue, my advice is: go to local muffler shop (it will be noisy driving there lol).
They will use a metal sleeve coupler, weld it in, charge you $60 and you will be fine for another 4-5 years.
Anything else you do at home is a band-aid and a waste of time.
Preparing to take "sky is falling" story at the muf shop.
Many thanks
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240
Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240
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xHeart
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I say, it was best spent $65 after $140 on exhaust manifold in Fall 2013
A quieter drive afterward.
Thank you!
A quieter drive afterward.
Thank you!
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240
Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240
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xHeart
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The muffler is making noise again.
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240
Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240
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xHeart
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My muffler problem has returned 6 month after the chain store's welding.Ozark Lee wrote:I replaced a Bosal on my son's car. The pipes were pristine but the muffler itself had rotted in half and the hanger arms rusted off of the body. The back pipe can be repaired with a chunk of tailpipe, a coupler, and a couple of clamps. [...]
The pipe diameters will vary depending on what kind of muffler you have now. I left the Bosal pipe from the joint between the catalytic converter to the muffler but it was a larger diameter than the stock pipe so I used an adapter coupler.
...Lee
The new Bosal is $25 cheaper than the OEM Starla $223.
I would prefer using clamp connecting it at CAT.
Who would know if Starla is a perfect fit, and my CAT is full length -- not trimmed by the engineers at Midas?
Here is the parts diagram http://volvopartslisle.com/assembly/73477097/1997-Volvo-850/Exhaust-System
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240
Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240
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Ozark Lee
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I don't have any experience with Starla but if the pipe to the flanged connector post cat is unmolested it should bolt right up at the funky bubble joint. If you are buying new clamps for the cat to muffler pipe junction (highly suggested) be advised that the Volvo part number is for each half, not the set. That one set me back a few days. They are identical part numbers for each half.
...Lee
...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe
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xHeart
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Thanks Lee!Ozark Lee wrote:I don't have any experience with Starla but if the pipe to the flanged connector post cat is unmolested it should bolt right up at the funky bubble joint. If you are buying new clamps for the cat to muffler pipe junction (highly suggested) be advised that the Volvo part number is for each half, not the set. That one set me back a few days. They are identical part numbers for each half.
...Lee
Ordered parts from partsgeek - muffler W0133-1660568 http://www.partsgeek.com/catalog/1997/volvo/850/exhaust/muffler.html, and clamp W0133-1660565 http://www.partsgeek.com/catalog/1997/volvo/850/exhaust/exhaust_clamp.html.
The picture below from february repair shows CAT at right -- would it work?
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240
Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240
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