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Replace heater core trick

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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volvomadness
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Replace heater core trick

Post by volvomadness »

Have replaced a good number of heater cores v70, s70, 850's

One trick I learned to avoid all that nasty coolant in the car without clamping off lines is to vacuum out the reservoir completely. I use a wet vac, tape a smaller extension to the hose, stick it in the reservoir and suck out all the coolant. Only a tiny amount of coolant remains when I remove the heater core.

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erikv11
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Post by erikv11 »

Great tip. Compressed air works great too (keep the psi down!), you can blow it into a bag then you don't have to clean out the shop vac.
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rspi
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Post by rspi »

Deleted
Last edited by rspi on 26 Mar 2014, 00:03, edited 1 time in total.
'95 855 T-5R M, Panther - 22/28 mpg, 546,000 miles
'95 955 T-5R Yellow Wagon, Lemonade, 180,000 miles
--------------------
Volvo's of past: '87 740 GLE, '79 262C Bertone, '78 264, 960's, '98 S70 GLT, '95 850 T-5R YellowVolvo Repair Videos

volvomadness
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Post by volvomadness »

every good shop should have a wet-vac. Its was just a tip!

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instarx
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Post by instarx »

My shop vac is a turkey baster. :)
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Post by kahl »

Would you have to get the coolant level below the inlet pipes on the firewall?

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Post by abscate »

I had blown so much coolant into the carpets another gallon didn't matter...
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cn90
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Post by cn90 »

If one decides to replace the coolant as part of the heater core job, then there is an easy way to deal with this:

1. Drain the coolant (d/c the lower rad hose ---> radiator).
Unless your radiator is new, you don't want to open the petcock, which can break!

2. Loosely re-attach the lower rad hose.

3. Add water to the reservoir.

4. Run the engine for 2-3 min just to circulate the fluid through the system.

Repeat this cycle a few times with water refill between cycles.
After a few cycles, the system should be 95% water and 5% coolant.

So when you replace the heater core, try to catch any spilled fluid so the carpet is not wet. Even with a spill, some water will soon evaporate anyway.

Once you are done, remember the system is mostly water, so calculate appropriate amount of pure coolant to add. Do not use premixed 50-50 type in this situation.
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rspi
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Post by rspi »

My experience is, when you drain the radiator you get about 1 gallon of coolant out. So if you have washed the system out with water, you can drain the rad, measure it, and add back full strength coolant, about a gallon. When washing the system out with water, you should do it with a few gallons of distilled water, not tap water.
'95 855 T-5R M, Panther - 22/28 mpg, 546,000 miles
'95 955 T-5R Yellow Wagon, Lemonade, 180,000 miles
--------------------
Volvo's of past: '87 740 GLE, '79 262C Bertone, '78 264, 960's, '98 S70 GLT, '95 850 T-5R YellowVolvo Repair Videos

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