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850 rear sway bar removal

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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tomstir
Posts: 46
Joined: 17 May 2009
Year and Model: 1996 850
Location: San Jose

850 rear sway bar removal

Post by tomstir »

How is this done? I was at the wrecking yard the other day and took the two bolts off the pass side and two bolts that I thought held he driver side in but could not remove it. I could move the bar on the pass side forward and back but could not get the driver side to move. Are there more bolts? Does the rear have to be sitting on the suspension?

Thanks
Tom

tryingbe
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Post by tryingbe »

There are only 4 bolts/nuts bolted to the bar, HOWEVER, the job is a lot easier if you loosen the two 18mm (I think) bushing nuts too.
85 GLH, 367 whp
00 Insight, 72 mpg

gdog
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Year and Model: '96 855T, 98 S70 GLT
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Post by gdog »

..and jack up the muffler too. R+R the rear sway bar can be a real PITA! Wait till you try to install it..
1996 855T, 190K miles, N/A cams, N/A intake manifold & TB, do88 drop-in intercooler w/RIP, R ExMan, OBX_improved, green injectors, dw200, 18T w/7cm angle flange, 540i MAF housing, M4.4 VS DIY tune, wmi, Bilstein TCs, IPD sways, AEM boost and AFR gauges. Fun DD!

1998 S70 GLT, 140K miles, Bilstein TCs, IPD sways, do88 drop-in intercooler w/RIP. Want to do more mods but she says leave her car the f*** alone!?

tomstir
Posts: 46
Joined: 17 May 2009
Year and Model: 1996 850
Location: San Jose

Post by tomstir »

So is the bar kinda pinched in there? Lift the muff? Will I need the extra room to pivot the bar out?

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erikv11
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Post by erikv11 »

You definitely have to lift the muffler a little bit, yes. Rear suspension must be hanging. I've never had to undo any other bolts.

http://www.ipdusa.com/products/4873/109 ... kit-850-70
http://volvospeed.com/install_performan ... talls.html
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

tomstir
Posts: 46
Joined: 17 May 2009
Year and Model: 1996 850
Location: San Jose

Post by tomstir »

Alignment!!!! I didn't realize I would need an alignment. I guess yanking one from a wrecked car won't be the problem ...... I was going to bring a come a long to help get it out. Are there other designs? I guess if the factory and iPd have the same design it's probably good. Anyone make a bracket to mount on the drivers side..... Then cut off the portion of the bar that gets sqeezed and weld it on to the bracket.

tomstir
Posts: 46
Joined: 17 May 2009
Year and Model: 1996 850
Location: San Jose

Post by tomstir »

I pulled a rear bar at the wrecking yard. Came out easy with a come a long. When I went to install it I couldn't install it for two reasons. There seams to be a piece of metal inside the arm that is in the way, I believe the bar could go around the piece of metal but the brake line bracket won't allow the bar to pivot enough to clear the piece of metal. Is this normal?

Thanks
Tomstir

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