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95 850 turbo , smoke from dipstick tube?

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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chrisjm91
Posts: 57
Joined: 10 July 2014
Year and Model: 95 Volvo 850T5
Location: West Virginia-Lewisburg

Re: 95 850 turbo , smoke from dipstick tube?

Post by chrisjm91 »

The project has come along great! Im cleaning all the parts and reassembling tomorrow. Any suggestions on a DIY intake manifold cleaning?? Its soaking in oven cleaner right now.

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abscate
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Post by abscate »

Eeeks...oven cleaner is kind of harsh..it's lye (extremely strong base, the same nasty stuff McDonaldsd uses to remove skins from French fries)
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precopster
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Post by precopster »

Throttle cleaner is pretty good with baked on stuff however whatever carbon is in the manifold will likely stay in there and not do amy harm.

I always thought french fries were skinned before cutting them. Guess potatoes must be a little longer and squarer over there!! :P

McDonald's sell great bottled water!!
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mikealder
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Post by mikealder »

It really depends upon how far you want to go when cleaning items such as the inlet manifold:

Taken to a silly level like I did a couple of years ago, removed all the marks left over from the casting process then a fair few hours with wet-n-dry followed by extensive use of metal polish applied with a dremel and polishing wheel:

Image

Installed it is better than the original lump of oxidised aluminium but is it worth the 80+ hours of work to get it to this level of clean

Image

- Mike

chrisjm91
Posts: 57
Joined: 10 July 2014
Year and Model: 95 Volvo 850T5
Location: West Virginia-Lewisburg

Post by chrisjm91 »

Well ive got it all put back together and cleaned up. I took it for a test drive after triple checking everything. Performance wise, it runs the same, starts quicker tho. But the dipstick tube still has a light smoking action and oil spewed all over my clean parts (@#$& it lol!) I followed each step given and cleaned any and every part, hose, hole and orifice I came across. I can only think that maybe the oil trap/separator needs replaced not just cleaned and maybe the same with the nipple piece on the turbo hose? Please help!
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erikv11
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Post by erikv11 »

Did you clean out the drain port into the block, at the bottom of the oil trap?
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

chrisjm91
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Year and Model: 95 Volvo 850T5
Location: West Virginia-Lewisburg

Post by chrisjm91 »

Yes sir, there were two ports that connected to the oil trap. So I cleaned them out the best I could and the same with the trap....

Ben850
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Post by Ben850 »

Definitely clean the PTC nipple near the turbo on the intake tube.

That is where most of the pressure goes. Some drill it a little wider.

Many replace that hose with a "5/8 heater hose. I have done that on two already.

My Turbo Wagon was recent, and I bought blue heater hose to match all the new silicon plumbing.
"5/8 heater hose is coming around front of the manifold from next to the radiator hose
"5/8 heater hose is coming around front of the manifold from next to the radiator hose
1993 850 GLT , You wouldn't know it.
1996 850 Turbo Wagon White.
1995 T-5R Black. New work in progress.
1998 V70 XC Cross Country White.
1994 850 N/A Wagon Black.
1997 850 Sedan Black.
1996 850R Wagon White.
1997 850 Sedan Red ( not white or black!)

chrisjm91
Posts: 57
Joined: 10 July 2014
Year and Model: 95 Volvo 850T5
Location: West Virginia-Lewisburg

Post by chrisjm91 »

So that 5/8ths hose coming around the I.m. is the PTC nipple hose? If so what made you want to route it around the front, is there a benefit to it?

cn90
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Post by cn90 »

Did you follow this 5/8-inch heater hose DIY below:

https://www.matthewsvolvosite.com/forums ... hp?t=53448

PS: Cleaning the engine port is OK, better yet, get a hose, connect to the lower port and blow through it, you should hear gurgling sound from the air you blow in.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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