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1998 S70 non-turbo air pump replacement and decreased mpg

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
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1997 - 2000 V70-XC
1997 - 2004 C70

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kscomp0
Posts: 10
Joined: 11 February 2007
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1998 S70 non-turbo air pump replacement and decreased mpg

Post by kscomp0 »

This is a 1998 S70 non-turbo with approximately 115,000 that was made for the U.S. market.

I had the local dealership read the codes in response to a check engine light and was informed that the air pump was malfunctioning and should be replaced; I was quoted a cost of $700. Thankfully, I ran across this site and read the repair thread (https://www.matthewsvolvosite.com/chat/p ... php?t=8537) that was based on the information at:
http://volvospeed.com/Repair/airpump1.php

Volvospeed recommended that: "When undertaking the repair, install a new SAS valve with gasket, Air Pump and relay.", but the OP in the thread on this site said that: "I took all the advice:
replace SAS
replace solenoid
replace pump output hose"

Is it necessary or also recommended to replace the solenoid, and is this the solenoid valve marked by 13 on the parts list at http://www.fcpgroton.com/csv70/csv70airpump.htm
Would a faulty solenoid have come up as another error code?

Also, page 1 of the volvospeed article states that "When any of these codes are set, fuel trim is disabled." My wife noticed a decrease in the gas mileage. I don't have exact numbers on the gas mileage, but the decrease was significant enough to be noticed and the tire pressure was normal.

Could the faulty air pump be causing the decreased gas mileage due to the fuel trim being disabled?

I believe that the fcpgroton diagram contains the parts that I need (right?), but does anyone know of another online supplier for these parts that might be cheaper and that people have used?

Thank you for any advice.

greasefingerss
Posts: 208
Joined: 25 January 2007
Year and Model: 850 wagon 1994
Location: Northern VA, USA

Post by greasefingerss »

It would not be logical to me that a bad air pump would disable the fuel trim. The air is introduced after the combustion process and I believe that it is only used in Open Loop Mode (a cold engine; before it reaches operating temperature). Most vehicles do use the oxygen sensor until Closed Loop mode! Nothing makes sense here so if I understand it correctly the air pump is used only for the first 10 to 20 minutes (depending on the ambient temperature or the time it takes for the coolant to reach 186 F (Open Loop Mode). Maybe someone with more experience could explain it.

With engines that I have worked on, a sudden drop in fuel mileage is due to misfiring (engine in need of an electrical tune-up) or a drifting/bad O2 sensor.

Please realize that I am new to Volvo
Current Vehicles

1994 Volvo wagon(855) na 161,000 miles with AT

2003 Toyota Camry

1994 Jeep GC 202,000 miles

2003 Toy 4Runner

pfeener
Posts: 634
Joined: 19 January 2006
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Post by pfeener »

The air pump CEL will disable the fuel trim, but I've never noticed any drop in gas mileage when I had this CEL. Also the air pump will run in both open and closed loop conditions. It runs for a couple of minutes when the car is started cold, but will also run in other situations when the car is fully warmed up.The O2 sensor is typically good for about 100K miles. If yours is over that I would look to the front O2 sensor first to resolve your drop in gas mileage.

Parts from FCP are about as cheap as anywhere. I recommend you stick with genuine Volvo parts.

greasefingerss
Posts: 208
Joined: 25 January 2007
Year and Model: 850 wagon 1994
Location: Northern VA, USA

Post by greasefingerss »

pfeener wrote:The air pump CEL will disable the fuel trim. Also the air pump will run in both open and closed loop conditions. It runs for a couple of minutes when the car is started cold, but will also run in other situations when the car is fully warmed up.
Well that does it then
Current Vehicles

1994 Volvo wagon(855) na 161,000 miles with AT

2003 Toyota Camry

1994 Jeep GC 202,000 miles

2003 Toy 4Runner

kscomp0
Posts: 10
Joined: 11 February 2007
Year and Model:
Location:

Post by kscomp0 »

Thank you for the replies!

Will a faulty O2 sensor initiate an error code?

turbotim2
Posts: 708
Joined: 4 February 2005
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Location: Maine

Post by turbotim2 »

What was the code you got (or the dealer got)? I would not replace all of the components at once. You can test the air pump, it will either run or not. If it does run then look at your relay, and so on. And yes, a faulty O2 sensor will send a code. That code is very important in your diagnosis.
2004 XC70

2005 S60 2.5T AWD (gone)

1996 850 GLT Wagon in Blue (gone)

1996 850 GLT Wagon in Green (gone)

kscomp0
Posts: 10
Joined: 11 February 2007
Year and Model:
Location:

Post by kscomp0 »

I called to check on the codes, but they did not record them. At the time, they recommended an air pump and check valve (and an ABS module because that light was also on), so I would think that there wasn't an error code for the O2 sensor.

I should have a good estimate of the mpg later this week.

To test the air pump: Pull it out and hook it up to a battery to see if it runs? Any safety warnings?

io
Posts: 27
Joined: 14 June 2006
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Location: Newfoundland, Canada

Post by io »

To test the air pump you don't even have to take it out of the car. The relay for the pump is located under the hood in a kidney shaped box in front of the fuse box (I think there are three tabs used to release the cover from this box). Under the cover is a diagram explaining what each of the relays is for. Remove the relay for the air pump. You'll notice that this relay has four connectors on the bottom of it - two large spade connectors and two small ones.

To test the pump, short (connect together) the two large spade connecters in the kidney shaped box with a piece of gauge 14 or thicker wire. The key does not have to be on. If you hear the pump running when you short the connectors it is OK.

You can test the relay itself by swapping it with the "Main" relay that is beside it. After you swap them, if the car will start the relay is OK.

Hope this helps,
Nick
1998 S70 T5

kscomp0
Posts: 10
Joined: 11 February 2007
Year and Model:
Location:

Post by kscomp0 »

Thanks Nick--that is a huge help. I really appreciate you taking the time to reply.

greasefingerss
Posts: 208
Joined: 25 January 2007
Year and Model: 850 wagon 1994
Location: Northern VA, USA

Post by greasefingerss »

My air pump goes on as soon as the ignition key is placed in position II (not starting the engine) and with a cold engine.
Current Vehicles

1994 Volvo wagon(855) na 161,000 miles with AT

2003 Toyota Camry

1994 Jeep GC 202,000 miles

2003 Toy 4Runner

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