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1998 XC70 How do I drain fuel tank ?

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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johnhon
Posts: 12
Joined: 22 October 2006
Year and Model: 2006 XC70
Location: Amherst, MA

1998 XC70 How do I drain fuel tank ?

Post by johnhon »

I'm beginning the job of replacing my fuel pump. The car is in a no start mode. Of course, the gas tank was just filled so I'm trying to figure out how to drain the tank so I can remove the pump. I can't get a siphon to work, so I need a work around. Any suggestions? Thanks in advance.
1998 gray XC70 turbo, 210,000 mi
2006 green XC70 turbo 105,000 mi
Amherst, MA

Ozark Lee
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Post by Ozark Lee »

When I replaced the pumps on my XC's I got lucky and the tank was just low enough that I could pull it off. With the pump that I pulled from the wreck to put into the new car I wasn't so lucky, it too had just been filled but in that case the pump was working and I just yanked the Schrader valve core and and plugged a piece of fuel line into the end of the fuel rail and then hot wired the pump to transfer the gas to Jerry cans.

I had a similar situation with my boat and I had to pump out 55 gallons. My boat has a Chevy 350 with a mechanical pump but I bought a cheap electric inline pump and installed it just ahead of a line connection at the fuel filter. The pump I got was specified for a mid 80s Buick.

The rub on the inline pumps is that they do a great job of pushing fuel but not such a great job of pulling it and I don't know how much of an impediment the bad pump is going to be for you to get the pump to prime. The inline pumps are around $25.00 and it will really have no value after it does its one task. For me, getting the 55 gallons out of the boat was worth the price and I figured it didn't owe me anything else.

One other thing to try is to to set up a line to your catch can, jumper the fuel pump relay, and then beat on the bottom of the fuel tank with a hammer. Your old pump might have one more cycle left in it.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

johnhon
Posts: 12
Joined: 22 October 2006
Year and Model: 2006 XC70
Location: Amherst, MA

Post by johnhon »

Thank you for your insight and great input into this forum. I'll try the fuel pump relay jumper method and post back my results. Do you know why siphoning the tank doesn't work? Is it because of the routing of the fill tube? Thanks.
1998 gray XC70 turbo, 210,000 mi
2006 green XC70 turbo 105,000 mi
Amherst, MA

cn90
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Post by cn90 »

2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

johnhon
Posts: 12
Joined: 22 October 2006
Year and Model: 2006 XC70
Location: Amherst, MA

Post by johnhon »

The relay jumper worked like a charm to drain the tank! I installed a new pump (ProParts from Eeuroparts) and my car still won't start. There's no fuel pressure at the rail now. Is it possible to install the pump incorrectly? Maybe it's a bad pump? I installed it in the same orientation as the old one and ran the new wiring harness to the connectors behind the rear seat. I'm getting spark at the plugs. The pump runs when the key is in position 2 for a few seconds. Any other suggestions? Thanks.
1998 gray XC70 turbo, 210,000 mi
2006 green XC70 turbo 105,000 mi
Amherst, MA

cn90
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Post by cn90 »

IIRC, somewhere in forum people mention the need to reverse the wiring if you use Proparts brand (I may be wrong).
Best is to use Walbro, which is OEM.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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rspi
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Post by rspi »

I would think that you could pull the fuel tank cap and disconnect the fuel filter and fuel will leak out that line for a long time.

As for your issue, why would you replace a fuel pump that is able to empty the tank?
'95 855 T-5R M, Panther - 22/28 mpg, 546,000 miles
'95 955 T-5R Yellow Wagon, Lemonade, 180,000 miles
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Volvo's of past: '87 740 GLE, '79 262C Bertone, '78 264, 960's, '98 S70 GLT, '95 850 T-5R YellowVolvo Repair Videos

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rspi
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Post by rspi »



Last edited by rspi on 15 Dec 2014, 21:52, edited 1 time in total.
'95 855 T-5R M, Panther - 22/28 mpg, 546,000 miles
'95 955 T-5R Yellow Wagon, Lemonade, 180,000 miles
--------------------
Volvo's of past: '87 740 GLE, '79 262C Bertone, '78 264, 960's, '98 S70 GLT, '95 850 T-5R YellowVolvo Repair Videos

johnhon
Posts: 12
Joined: 22 October 2006
Year and Model: 2006 XC70
Location: Amherst, MA

Post by johnhon »

Thank you for those links, Robert! I checked out (and subscribed) to your YouTube channel. Great info! I have a related problem I'm trying to figure out.

I installed a new fuel pump by ProParts Sweeden. Now, when I check my fuel rail for pressure at the schrader valve I get nothing, but the pump runs when in key position 2. Not even a dribble of fuel so I'm still in a cranking no start situation. I'm getting spark. I've read on other forums where the aftermarket pumps are sometimes wired with reversed polarity. Do you know how I would check that? Do I have to remove the pump again? Thanks
1998 gray XC70 turbo, 210,000 mi
2006 green XC70 turbo 105,000 mi
Amherst, MA

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rspi
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Post by rspi »

Remove the pump or figure out which wires will reverse polarity.

Disconnect the fuel line at the filter, jump the relay and see if the pump starts to dump fuel out of that line.
'95 855 T-5R M, Panther - 22/28 mpg, 546,000 miles
'95 955 T-5R Yellow Wagon, Lemonade, 180,000 miles
--------------------
Volvo's of past: '87 740 GLE, '79 262C Bertone, '78 264, 960's, '98 S70 GLT, '95 850 T-5R YellowVolvo Repair Videos

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