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1997 850 wagon gas odor

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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Tobers
Posts: 58
Joined: 26 July 2013
Year and Model: 850 wagon, 1997
Location: North Carolina

1997 850 wagon gas odor

Post by Tobers »

I have fought with my daughter's PO401 code. I tried the VW air pump trick. Also replaced the SAS valve. I found all sorts of bad tubing and replaced it. But to no avail. I am close to trying the Radio Shack diode trick, but ...

Recently a slight (but clearly noticeable) gas smell is in the car, enough so that my daughter was worried. I can't find any visible gas leak; I think it is emissions related.

Is there a flow chart or something where I can systematically search out section by section, or part by part? I'm growing weary of guessing here and there, only to always be wrong (or if I'm right then there is other parts broken). Thanks! Rick

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erikv11
Posts: 11800
Joined: 25 July 2009
Year and Model: 850, V70, S60R, XC70
Location: Iowa
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Post by erikv11 »

You mean p0410, right? Your experience begs for a diode. But if you want to keep hammering at the SAS, maybe the solenoid next.

For fuel smell be sure to look at the fuel pump, first task is to pull the cover and see whats up. The hoses on top of the tank are a hassle, but could be one of those, or the pump itself (gasket, sealing ring, hose connections). Is there a smell of fuel under the hood, or only in the car?
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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jreed
Posts: 1619
Joined: 8 March 2009
Year and Model: '97 Volvo 855 GLT
Location: RTP, North Carolina
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Post by jreed »

The two times I've smelled a strong smell of fuel from my '97 855 were when the rubber elbow connecting the small evap hose to the intake manifold had rotten away and when the rubber hoses connecting the fuel vapor line to the roll-over valve (near the fuel filter) had been damaged. Those might be a couple of places to do a quick visual inspection to see if you've got any damage. Good luck!
1997 855 GLT (Light Pressure Turbo) still going strong. Previous: 1986 240 GL rusted out in '06, 1985 Saab 900T rusted out in '95, 1975 Saab 99 rusted out in '95, 1973 Saab 99 rusted out in '94

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