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1994 850 Ignition Coil overheat

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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osolanog850
Posts: 68
Joined: 21 July 2008
Year and Model: 1994
Location: Costa Rica

1994 850 Ignition Coil overheat

Post by osolanog850 »

Hi Guys,
nice to say hello again, I have problems with my two Volvos (850 Both 1994). The first one: two cylinders with low compression,

The problems with the other car started with the camshaft position sensor, I changed, and then the car don't want to start, and I tried everything, but the problem that I have now, due to change the camshaft position sensor: is that the ignition coil is heating! I destroy two of them already, I sent the computer to review it and the computer its Ok, but I don't have, let say... spark in the cables that goes to the sparkplug, I change the crank speed sensor, buy another camshaft position sensor, sparkplug cables, ignition distribution rotor, and I have the same problem.... overheat in the ignition coil, and no spark in the sparkplug cable.
'94 850 Manual 39,300 Km

'94 850 Autom 45,000 Miles

Ozark Lee
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Post by Ozark Lee »

If the coils are burning up then the problem might be with the "power stage" that drives the coil. It is the trigger circuit that is bolted up next to the coil.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

precopster
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Post by precopster »

I would have assumed that the OP is swappimg out the coil with the power stage as an assembly. Separating them is hard work as they are individually riveted to the coil frame assembly.

If this OP is separating them and JUST replacing the transformer I guess the results speak for themselves. ....
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

osolanog850
Posts: 68
Joined: 21 July 2008
Year and Model: 1994
Location: Costa Rica

Post by osolanog850 »

Hi Guys,
thank you for your replies, like precpster said is a complete unit, does anyone have an electric diagram of the coil?

Regards
Oscar
'94 850 Manual 39,300 Km

'94 850 Autom 45,000 Miles

osolanog850
Posts: 68
Joined: 21 July 2008
Year and Model: 1994
Location: Costa Rica

Post by osolanog850 »

Camshaft Position Sensor
Camshaft Position Sensor
Ignition Coil
Ignition Coil
Electric Problem (DIMM light)
Electric Problem (DIMM light)
'94 850 Manual 39,300 Km

'94 850 Autom 45,000 Miles

precopster
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Year and Model: Lots
Location: Melbourne Australia
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Post by precopster »

When you fit the cam sesnor are you routing the wiring back through a plastic clip on the torque mount?

Most of these clips break off and the cam sensor lead then is allowed to be very close to the high tension leads coming off the distributor. The EMF generated by these leads into the cam sensor circuit COULD result in problems.
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

osolanog850
Posts: 68
Joined: 21 July 2008
Year and Model: 1994
Location: Costa Rica

Post by osolanog850 »

Thank you, good tip! I'm not fixing the connector to that clip because I just put all together and do the testing, I will try later today,

I also change the crank speed sensor, do you think that this component could be damage by the ignition coil?

Motor
Motor
'94 850 Manual 39,300 Km

'94 850 Autom 45,000 Miles

cn90
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Post by cn90 »

"...overheated ignition coil + no spark".

Check your ground wires.

Also, check your voltage regulator.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

precopster
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Post by precopster »

Replace the rotor button. There is an inbuilt resistor which can break down and draw extra current.

You can't faultrace an ignition system without new components.
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

osolanog850
Posts: 68
Joined: 21 July 2008
Year and Model: 1994
Location: Costa Rica

Post by osolanog850 »

Thank you guys!
I spoke with an electrician yesterday, he think that the problem is a ground wire... but we will see on Saturday.
Thank you guys again!

I will post the results
Oscar
'94 850 Manual 39,300 Km

'94 850 Autom 45,000 Miles

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