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Part 2: PNP Removal

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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erikv11
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Re: Part 2: PNP Removal

Post by erikv11 »

1) inside the car
2) yes

This step is in "alignment and reinstallation," but it can be made trivially easy by a little prep at the beginning, during disassembly. The adjustment is all achieved via the two outer bolts. As suggested elsewhere in this thread, before you start use a Sharpie and draw on the PNP body a nice tight outline around the hex heads. When you reassemble, put the outlines back under the hex bolts, then tighten it up. This way, you get the factory placement every time. I've done three switches this way, never had to give adjustment any thought at all. Just bolt them back up, they work as they should.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

polskamafia mjl
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Post by polskamafia mjl »

erikv11 wrote: 2) yes
Technically no, according to this write up you begin with the gear selector in Park.
'All my money is gone and I have an old Volvo.' - Bamse's Turbo Underpants

Current: 1995 Volvo 850 T-5R Manual - Bringing it back from the brink of death
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jrobles007
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Post by jrobles007 »

Great write up thank you very much! I was able to rebuild my switch by starting and ending in neutral. This took care of my flashing arrow. Sharpie marking helped out.
JR

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Post by polskamafia mjl »

Thanks for the comment, JR. Glad it helped.
'All my money is gone and I have an old Volvo.' - Bamse's Turbo Underpants

Current: 1995 Volvo 850 T-5R Manual - Bringing it back from the brink of death
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Natural Bite
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Year and Model: 1997 850 T5
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Post by Natural Bite »

I have read this forum and replaced the PNP switch today. All went well until I reconnected the battery, I had everything aligned as it came out with the clean bolt spots covered. I opened the door and the emergency flashers started flashing, I turned the key on to start the motor, nothing but all lights in the dash came on, I was able to shift the shifter to reverse, got back up lights, got all gears as I moved the shifter. Would not try to start at all. I went back in and adjusted the switch and cable position, no luck to start the motor, still had back up lights. I pulled it all back out, checked the switch, ( used ) check the old switch, cleaned it put it back in, still flashes back on, lights in the dash and no ranking in park or neutral. Puzzled to what I have done now, Any Ideas?

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FLXC90
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Post by FLXC90 »

You may have tripped your alarm. Lock and then unlock your door with the key, see if that helps.
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Post by polskamafia mjl »

+1

Flashers going off and no start usually points to the alarm/immobilizer.
'All my money is gone and I have an old Volvo.' - Bamse's Turbo Underpants

Current: 1995 Volvo 850 T-5R Manual - Bringing it back from the brink of death
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dcaplan
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Post by dcaplan »

I had the flashing arrow but otherwise no other symptoms of a faulty PNP. Decided to take it out and clean it for the heck of it. I cleaned it up, filed the contacts and greased it. After i re-installed it, im back where i started. Everything works fine, including being able to start in neutral but i STILL have the light. Anyone have a possible explanation for this light?

Thanks!

Ozark Lee
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Post by Ozark Lee »

dcaplan wrote:I had the flashing arrow but otherwise no other symptoms of a faulty PNP. Decided to take it out and clean it for the heck of it. I cleaned it up, filed the contacts and greased it. After i re-installed it, im back where i started. Everything works fine, including being able to start in neutral but i STILL have the light. Anyone have a possible explanation for this light?

Thanks!
Is the CEL on as well and have you read the codes?

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

dcaplan
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Year and Model: 850 - 1997
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Post by dcaplan »

Ozark Lee wrote:
dcaplan wrote:I had the flashing arrow but otherwise no other symptoms of a faulty PNP. Decided to take it out and clean it for the heck of it. I cleaned it up, filed the contacts and greased it. After i re-installed it, im back where i started. Everything works fine, including being able to start in neutral but i STILL have the light. Anyone have a possible explanation for this light?

Thanks!
Is the CEL on as well and have you read the codes?

...Lee
No check engine light and my code reader is coming in the mail, any possible explanations with this info?
Thank you!

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