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1998 V70 Timing belt, cylinder head work 330k miles!

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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songzunhuang
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Re: 1998 V70 Timing belt, cylinder head work 330k miles!

Post by songzunhuang »

RussB wrote:I am stunned that you didn't install a new head head gasket.


I know I would have the head milled flat
I second that. I've learned to never mess with old gaskets.
Song Huang

1998 V70 T5 - Hurt your eyes red
2000 Honda S2000 - Berlina Black
1984 BMW 633CSi - Dolphin Grey
2024 Lexus - Eminent White Pearl
2004 XC90 T6 AWD Ruby red (RIP)

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abscate
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Post by abscate »

She put a new head gasket on, but know has to pull the head again to fix the leak.

This is the second new head gasket
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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erikv11
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Post by erikv11 »

5rivers wrote:Hi Erik,
I have two pieces of wood that I use to wrap sandpaper around, one the length of the block, the other the width. Both have been milled. I have used a carpenters square ...
You know more about finding the tolerances than I do, I'm not seeing mistakes here in technique. Hopefully it was just that low spot.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

5rivers
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Post by 5rivers »

That is what I am hoping. I have a few days to correct it plus any others I come across before the new head gasket comes in. Thanks for all your contributions and support! I'll report back in a few days!
5rivers
1998 V70 M56, silver/grey, has tranny issues, #?# owner, 330,xxx miles, a handy parts car
1998 V70 AT, nautical blue, 2nd owner, 260,000 miles, Sold
1998 V70 AT, T5, forest green, 3rd owner, 172,300 miles, Mimas 16" rims

5rivers
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Post by 5rivers »

Hi everyone!
Been away to visit family, and traveled to a wedding in Maine; now just finishing up replacement of brake lines and fuel lines on our '96 Honda Accord. Fuel lines to the gas tank rusted off!! Then noticed the brake lines were soaked in spots - evidence of tubing disintegration, I think. Anyway those had to come off, actually they came off in sections - one rusted part to another! Rust everywhere hindered progress...might be time to let this car go...but it runs so well (when its running!):)

Anyway, in another few days, I will resume work on my Volvo V70. Been doing some sanding while waiting for rust penetrant to work on Honda. Hope all is well with those of you following my progress!
5rivers
1998 V70 M56, silver/grey, has tranny issues, #?# owner, 330,xxx miles, a handy parts car
1998 V70 AT, nautical blue, 2nd owner, 260,000 miles, Sold
1998 V70 AT, T5, forest green, 3rd owner, 172,300 miles, Mimas 16" rims

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dosbricks
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Post by dosbricks »

Just a note:
Obviously, leveling the head surface side to side and along it's entire length does not ensure it's flat. If there is even the slightest twist in the head it won't show up by length and side leveling. Diagonal checking requires a straight edge with extreme accuracy because even the least amount of error will appear to be doubled. We're talking precision on the order of a Starrett brand = $$.

For setting up power planer or joiner blades, I use a piece of 1/4" plate glass, but I doubt that would have the accuracy needed for a cylinder head.

Bottom line: IMHO, this kind of work is better left to machine shops which are equipped to do it.
'98 S70, 230k, purchased new in '98
'96 855 GLT, 163k, purchased lightly used in '99
Onceuponatime RIP '69 Shelby GT500 w/7.0 liter

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abscate
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Post by abscate »

5rivers wrote:Hi everyone!
Been away to visit family, and traveled to a wedding in Maine; now just finishing up replacement of brake lines and fuel lines on our '96 Honda Accord. Fuel lines to the gas tank rusted off!! Then noticed the brake lines were soaked in spots - evidence of tubing disintegration, I think. Anyway those had to come off, actually they came off in sections - one rusted part to another! Rust everywhere hindered progress...might be time to let this car go...but it runs so well (when its running!):)

Anyway, in another few days, I will resume work on my Volvo V70. Been doing some sanding while waiting for rust penetrant to work on Honda. Hope all is well with those of you following my progress!
Good to hear back, we were worrying about you. You picked a great month to drive in Maine though
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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5rivers
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Post by 5rivers »

Greetings all; I am back!!!
This past week I have been reassembling parts to my V70 and so far have installed the cylinder head with a new head gasket, the camshafts, exhaust manifold and heat shield, the starter, and camshaft cover. Am struggling now with the timing belt. I have not installed the tensioner just yet, but the belt seems to have much more slack than what I remember it having. Have the grooves on the camshafts lined up properly and timing marks set with the cover on. Don't know if I have routed the belt incorrectly or not, but did follow the diagram on the sticker on the car. Any suggestions?
5rivers
1998 V70 M56, silver/grey, has tranny issues, #?# owner, 330,xxx miles, a handy parts car
1998 V70 AT, nautical blue, 2nd owner, 260,000 miles, Sold
1998 V70 AT, T5, forest green, 3rd owner, 172,300 miles, Mimas 16" rims

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abscate
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Post by abscate »

Hello again. From what I recall its pretty slack until you pull the tensioner pin, then you turn the crank pulley over and make sure everything is lined up. If not, move the cams the tooth or two needed.

My 1999 is different with preload so let the rest of the 1998 MVS wake up and guide you here.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

5rivers
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Year and Model: V70 1998 T5
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Post by 5rivers »

Hi abscate! Thanks for your reply!! After looking and reading a few other posts, it looks like the tensioner needs to be installed and the pin removed and adjustments made as you recommend. Thanks, again!
5rivers
1998 V70 M56, silver/grey, has tranny issues, #?# owner, 330,xxx miles, a handy parts car
1998 V70 AT, nautical blue, 2nd owner, 260,000 miles, Sold
1998 V70 AT, T5, forest green, 3rd owner, 172,300 miles, Mimas 16" rims

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