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1996 850 1994/96 850 radiator swap

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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94+96_850
Posts: 3
Joined: 11 October 2015
Year and Model: 1994 850
Location: Maryland

1996 850 1994/96 850 radiator swap

Post by 94+96_850 »

I have the ever popular side-tank crimp leak... Can a 1994 non-turbo radiator (new one) be swapped into a 1996 non-turbo? Do they both come out the same way, from the botton or, the '94 from the bottom and the '96 from the top?

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misha
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Year and Model: '97 850 2.5 20v
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Post by misha »

If cars have the same transmission(auto or manual) they are the same and...yes,they comes out from the bottom.
Radiator from a car with auto transmission can be installed into car with manual,but radiator from manual transmission CAN'T be installed into a car with auto transmission.
'97 850 2.5 20v / fully equipped / Motronic 4.4 from the factory / upgraded with S,V,C,XC70 instrument cluster / polar white wagon
History of Volvos in the family:
'71 144 S
'73 144 De Luxe
'78 244 DL
'78 244 DL
'79 244 GLE
'85 340 GLS

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erikv11
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Year and Model: 850, V70, S60R, XC70
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Post by erikv11 »

What misha said. If these 94 and 96 NAs have the same trans, then the radiators and their connections, brackets etc are identical.

The rads can go out the top or out the bottom, whichever you prefer, but yes you can do them both exactly the same way.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

Ozark Lee
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Post by Ozark Lee »

The N/A radiator is easier from the top in IMHO.

Be careful removing the mounting bolts. The captive nuts have a tendency to break loose and it is a half day job to cut the old bolts out. PB blaster the crap out of the mounting bolts the night before you start and it can help. The left side is usually the worst since battery acid works on the bolt over the years. Working the bolts back and forth as you remove them can also prevent them from binding.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

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erikv11
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Year and Model: 850, V70, S60R, XC70
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Post by erikv11 »

Ozark Lee wrote:The N/A radiator is easier from the top in IMHO. ...
I totally agree. Well with his whole post actually. :)
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

94+96_850
Posts: 3
Joined: 11 October 2015
Year and Model: 1994 850
Location: Maryland

Post by 94+96_850 »

Thanks for the info but, I'm still a bit confused. Can the radiator core come out from the top on both cars or, do I need to put the '94 on ramps to take IT out from the bottom and the "96 doesn't need to be on ramps and IT comes out from the top? (both cars are non-turbo with automatic transmissions) I'll be sure to PB the mounting bolts.
Thanks for your help...

Chris
Maryland

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erikv11
Posts: 11800
Joined: 25 July 2009
Year and Model: 850, V70, S60R, XC70
Location: Iowa
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Post by erikv11 »

Those two cars are the same as far as pulling the radiator.

The rad can come out the top or the bottom. Top is easier, no ramps required unless you need them to get your bucket under the drain location.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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misha
Posts: 5379
Joined: 7 December 2008
Year and Model: '97 850 2.5 20v
Location: Serbia
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Post by misha »

To me....it was easier from the bottom,but i have access to a garage with built in channel.
'97 850 2.5 20v / fully equipped / Motronic 4.4 from the factory / upgraded with S,V,C,XC70 instrument cluster / polar white wagon
History of Volvos in the family:
'71 144 S
'73 144 De Luxe
'78 244 DL
'78 244 DL
'79 244 GLE
'85 340 GLS

94+96_850
Posts: 3
Joined: 11 October 2015
Year and Model: 1994 850
Location: Maryland

Post by 94+96_850 »

Thanks for the info...I'll try pulling the 'good' radiator out the top of the '94 first. Its always been garaged, had tons of PM and has no real corrosion.

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