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2000 V70R - AWD Fuel pump re-install question?

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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scot850
Posts: 14894
Joined: 5 April 2010
Year and Model: 2000 V70 R
Location: Calgary, Alberta, Canada
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2000 V70R - AWD Fuel pump re-install question?

Post by scot850 »

I have re-installed the fuel tank and rear sub-frame as well as the fuel lines. I have filled about 3 gallons of fuel into the tank (about 14 liters).

I briefly re-connected the battery to ensure the pump ran and the fuel level was registering.

Good news is the pump ran, but only briefly. Each time I switched the ignition on, the same thing.

As all the fuel lines have been replaces, the fuel filter, the pumps and the lines to the front of the car, I kind of expected the pump to run for longer, but not being familiar with this, is the pump only running for a short time to build pressure, but not actually filling the fuel lines until I crank the car? Do I have to 'burp' the system in some way?

I am still a ways from trying to start the car, but before I get too much stuff back under the car is there anything else I nee to do while the fuel system is slightly more accessible?

Finally, as I filled about 20% of the tank, I expected to see the fuel gauge registering a higher level than it does. It barely registered at the bottom end. I do have the car's rear jacked way up so I'm hoping that is re reason the level is registering so low. Thoughts? Or should I be concerned?

Thanks,

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

Blockpartie
Posts: 106
Joined: 23 May 2014
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Post by Blockpartie »

All is well. No need to be concerned, everything is operating as it should.

The pumps measure fuel level in the middle of the tank. With a tilt to the front there simply isn't the correct amount in the measuring area, hence the measurements being wrong.

When switching on the ignition but not cranking the car will briefly activate the fuel pump relay. It does this regardles of wether or not there is anything connected. Fuel pressure isn't being looked for in any way.
Before cranking you should definately try to get rid of some of the air in the lines, simply to avoid any kind of problem later. For the main line to the engine either use the valve at the end of the fuel rail or disconnect the line at some point. Wait for fuel to arrive and reconnect everything.
If you don't know what valve I'm talking about: Look for the little blue plastic cap on the fuel rail. It covers a one-way valve.
Similar thing for your aux. pump but you probably will have to disconnect lines to get most of the air out.
Running a pump without fuel to cool it will shorten the service life so while not a huge issue unless you do it for 5 minutes straight I'm sure you are not interested in changing pumps ever again on this car.

scot850
Posts: 14894
Joined: 5 April 2010
Year and Model: 2000 V70 R
Location: Calgary, Alberta, Canada
Has thanked: 1850 times
Been thanked: 1712 times

Post by scot850 »

Thanks for your help again Blockpartie!

Yes I know the valve on the fuel rail you are talking about. There is also one on the pipe from the RH fuel pump to the fuel filter, near the fuel filter on the 2000 R. It is not so accessible!

I had my daughter switch the ignition on and off so I could hear the pump priming, and also climbed under the car to feel the pump for movement vibration which there was.

Once I get the car back together, I will prime the oil system with the fuel pump fuse pulled, and then burp the fuel line through the valve at the fuel rail.

Thanks again,

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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