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1996 850R Delta link bushing replacement

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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Bachman
Posts: 7
Joined: 7 February 2014
Year and Model: 1996 850R
Location: Las Vegas, NV

1996 850R Delta link bushing replacement

Post by Bachman »

Hello,

I just finished replacing the delta link bushings on my 850R. The job went really well! 2 tools seem to have made all the difference. The Volvo delta link removal tool (8885497) and a U joint tool.

The u-joint tool is awesome for getting the pressed in bolt that holds the bushing into the arm out. Just loosen the nut until the top of the nut is flush with the end of the bolt, then use the u-joint tool to press the bolt out.

The Volvo delta link removal tool works! Not heat, no mess, no drama! Once I got the tool on correctly, it's a bit fiddly, I tightened the tool with an impact gun till it was under pressure. Smacked the arm with a hammer and the bushing popped out! Both sides! Total work time about 3 hrs...

It took me longer to disassemble and reassemble everything than it did to change out the bushings!!
Hope this helps somebody thinking about doing this.

Sean

kahl
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Post by kahl »

Glad the tool worked out!!

Bachman
Posts: 7
Joined: 7 February 2014
Year and Model: 1996 850R
Location: Las Vegas, NV

Post by Bachman »

Worked great!

I will be shipping it back tomorrow.

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E Showell
Posts: 3275
Joined: 16 October 2008
Year and Model: ‘07 S80 3.2
Location: Long Valley, N.J.
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Post by E Showell »

I should be shipping the tool back this weekend. Did both links with no drama. The secret was copious heating with a propane torch. In fact, playing the torch about two inches back from the edge of the arm where the rubber presses in helps loosen the link spectacularly well. Heat the arm and the rubber bushing itself until no more rubber oozes out, scraping the oozing rubber as you go and removal becomes a significantly easier job than a PCV service -- provided you use the special tool. I don't see how anyone could accomplish this in any kind of reasonable amount of time without the tool.

Also, I used the tool to press in the new bushing. I lubed the rubber bushing and the inside of the delta arm with glycerin (happened to have on hand, would have used oil or grease but I believe both degrade rubber and I'm pretty sure glycerin doesn't). I then fit the link as well as possible attempting to line everything up perfectly. I tried to whack the link in with a 5 lb. hammer, but that didn't go so well since it was quite difficult to keep the alignment. Ultimately, I ended up using a wooden block on the edge of the rubber bushing, tapping first on one side, then the other, to seat the rubber bushing. Crank the tool a bit, tap the block on one side, tap the block on the other side, crank the tool, a bit more. . . lather, rinse, repeat.
Last edited by E Showell on 03 Feb 2016, 20:15, edited 1 time in total.
'98 V70 NA FWD 5 spd, silver sand metallic (sold)
'99 V70 NA FWD Auto, dark blue (sold)
'99 S70 NA FWD Auto, black (sold and resurrected -- Don't cry for me Argentina . . . )
'07 S80 3.2 FWD Auto, Barents Blue Metallic
'06 V70 R AWD Auto, Sonic Blue Metallic (sold)
'04 XC70 Ruby Red Metallic (sold)
'95 855 auto (sold)
'86 245 manual (sold)
'05 V70 T5 M (totalled)
'06 V70 FWD Auto (totalled)
'02 Honda Insight CVT
‘04 Honda Insight CVT — “Yesterday’s car of tomorrow” (sold)
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RussB
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Year and Model: '00 S70, '04 S60
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Post by RussB »

I had lots of drama when I swapped the delta link bushings in my '96. All those years of road salt welded the two parts together. Heat was my friend, along with "The Tool"
'00 S70, '04 S60 and the never ending quest for Stage Zero

Klausc
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Year and Model: 1995 855 Turbo
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Post by Klausc »

So much better than the 'old' way, I am impressed with the tool. I am waiting for spring to do both of the bushings on my 1995T. The rattles are really bugging me.

Thanks for the knowledge.
Klaus
If I had a larger garage, I could have more Volvos.

j-dawg
Posts: 1154
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Year and Model: 1999 V70 T5
Location: Los Angeles, CA
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Post by j-dawg »

E Showell wrote:I lubed the rubber bushing and the inside of the delta arm with glycerin (happened to have on hand, would have used oil or grease but I believe both degrade rubber and I'm pretty sure glycerin doesn't).
Silicone grease is my preferred rubber lube. Buy a $8 tube of Sil-Glyde next time you're doing your brakes and it'll last for years.
1999 V70 T5 5-SPD | ~277k mi | sold

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erikv11
Posts: 11800
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Year and Model: 850, V70, S60R, XC70
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Post by erikv11 »

E Showell wrote: ... Did both links with no drama. ...
Just trying to keep up with how people are doing these: which make did you go with for the parts?
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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E Showell
Posts: 3275
Joined: 16 October 2008
Year and Model: ‘07 S80 3.2
Location: Long Valley, N.J.
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Post by E Showell »

The FCP cheapies. I think ProParts Sweden, but couldn't be sure without checking the package.
'98 V70 NA FWD 5 spd, silver sand metallic (sold)
'99 V70 NA FWD Auto, dark blue (sold)
'99 S70 NA FWD Auto, black (sold and resurrected -- Don't cry for me Argentina . . . )
'07 S80 3.2 FWD Auto, Barents Blue Metallic
'06 V70 R AWD Auto, Sonic Blue Metallic (sold)
'04 XC70 Ruby Red Metallic (sold)
'95 855 auto (sold)
'86 245 manual (sold)
'05 V70 T5 M (totalled)
'06 V70 FWD Auto (totalled)
'02 Honda Insight CVT
‘04 Honda Insight CVT — “Yesterday’s car of tomorrow” (sold)
‘06 Honda Insight CVT

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rspi
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Year and Model: 850 T-5R Wagon
Location: Cincinnati OH
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Post by rspi »

'95 855 T-5R M, Panther - 22/28 mpg, 546,000 miles
'95 955 T-5R Yellow Wagon, Lemonade, 180,000 miles
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Volvo's of past: '87 740 GLE, '79 262C Bertone, '78 264, 960's, '98 S70 GLT, '95 850 T-5R YellowVolvo Repair Videos

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