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S60 Base Catalytic converter removal

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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robertsvolvo
Posts: 4
Joined: 28 January 2009
Year and Model: 2002 S60
Location: Columbia, SC

S60 Base Catalytic converter removal

Post by robertsvolvo »

I have a 2002 S60 with the regular 5 cylinder engine in it. I am trying to remove the catalytic converter to replace it but the passenger side drive shaft is in the way. I need to remove that drive shaft but the easiest way to remove it is not obvious. Does any one have any experience with this replacement or the removal of that drive shaft and could offer me some advice or point me in the right direction for some instructions? Thanks, Robert

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oragex
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Joined: 24 May 2013
Year and Model: S60 2003
Location: Canada
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Post by oragex »

On my 2003 non turbo the axle shaft doesn't pass near the exhaust Just remove the two hanging rubber pieces and four bolts on the exhaust pipe. Note how the break fluid line passes near the cat bracket, to replace it later on
While the cat is out, I,d check the flex pipe, it breaks after 10 years and needs replaced (cut&weld). Usually it starts leaking near the exhaust flange.

robertsvolvo
Posts: 4
Joined: 28 January 2009
Year and Model: 2002 S60
Location: Columbia, SC

Post by robertsvolvo »

On my car the catalytic converter is a large diameter that will not clear the area between the steering mechanism and the drive shaft for the passenger side. I have already had the catalytic converter completely free of the exhaust pipe and engine block.

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