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2005 V70NAM56 clutch job( Dual mass new option AUG 2017) Topic is solved

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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abscate
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2005 V70NAM56 clutch job( Dual mass new option AUG 2017)

Post by abscate »

Noticed a slight surging in the hill climbs coming over Berkshires yesterday

This is bad as its a 5 speed!

Sure enough, if I load it in 4th I get clutch slippage

Alldata reports 8 hours for job

Decision now is can I drive it or save it for spring? I can drive the car in a way that there is no slippage, I have to force it. I'll probably do 5000 miles highway between now and Spring.

Thoughts?
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Post by oragex »

European forums have plenty of manual transmissions, it's usually the slave cylinder seal that fails, leaking braking fluid - usually the brake fluid reservoir level also drops. It seems it starts leaking then fails all of a sudden - clutch pedal drops to the floor and won't came back. Some pull the pedal back on with the tip of the feet. Fluid also seems to contaminate the flywheel, adding to the expense. They say it's a pretty awful job.

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abscate
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Post by abscate »

I'll check and eyeball brake fluid, thanks

Procedure isn't bad, it's what I call stupid work. Certainly not paying 80 bucks an hour for that, this idiot is free
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Post by JRL »

Let me tell you the horror story of NOT replacing the (expensive) flywheel while doing this then having to have to do it all over again in 400 miles!!!!!
Mod note. Jim passed away in early 2022, his contributions to this forum are immortal, and he is missed. RIP

2000 V70R Black, 144,000 miles Wife's R.
2007 V70 2.5T White/Oak 111,000 MILES. Polestar tune, IPD bars, rear spoiler, dark grey Thors, DWS 06, HU850, sub.

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Post by tryingbe »

I'd change the dual mass flywheel to single mass if possible.
85 GLH, 367 whp
00 Insight, 72 mpg

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Post by kranz »

tryingbe wrote:I'd change the dual mass flywheel to single mass if possible.
Why would one want to do this?
Les is more.

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Post by 850 LPT »

From what I can gather, it's mostly for cost reasons. Like JRL said, the dual mass flywheel is very expensive.

I will be following this thread very closely since I now own 2 manuals. Maybe it's time to invent the "clutch cable conversion kit" :lol:
No leaks, no worries.
98' S70, base, 5-speed manual, pewter/ tan, 145k miles
99' S70, base, 5-speed manual, nautic blue/ tan, 225k miles, currently inop
06' V70, auto, willow green/ charcoal, 147k miles
79' Ford Capri S, Euro Spec 2.8 V6, T9 5-speed manual, owned since 1986
58' Porsche Diesel Junior
13' Honda Odyssey :oops:
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Post by tryingbe »

kranz wrote:
tryingbe wrote:I'd change the dual mass flywheel to single mass if possible.
Why would one want to do this?
Cost and weight.

Look up how much it cost just for a dual mass flywheel.

Single mass setup is roughly 1 lb lighter.
https://www.matthewsvolvosite.com/forums ... hp?t=76415
Last edited by tryingbe on 19 Oct 2016, 06:41, edited 2 times in total.
85 GLH, 367 whp
00 Insight, 72 mpg

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Post by abscate »

Ouch $960 bucks from FCP, on sale. Just for flywheel

Im hoping I just find a worn disc and can replace just that. I will touch base with Jim as it sounds like this didn't work for him - I think I recall this one in an earlier post
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Post by kranz »

850 LPT wrote:From what I can gather, it's mostly for cost reasons. Like JRL said, the dual mass flywheel is very expensive.
But it is my impression that the dual mass clutch has extreme longevity. I have a '98 V70 that has over 200K on the original and it shows no sign of giving up yet.

Given the major surgery required to replace a clutch, I think I might prefer a longer lasting clutch.
Les is more.

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