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High mileage parts failures: What should I look out for?

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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jblackburn
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Re: High mileage parts failures: What should I look out for?

Post by jblackburn »

Things I can think of that haven't (yet) been replaced on that car that were mentioned:

Fuel pump relay (this would be wise to have in the summer heat)
Cam/crank sensors
MAF is ~8 years old - wouldn't hurt to have a spare.
Cooling fan relay
Green overflow cap has burst multiple times.

And bring, of course, a good assortment of clamps, tools, and a knife. Make sure the spare's inflated and the don't get a flat on a hill - the Volvo jack is freaking useless.
'98 S70 T5
2016 Chevy Cruze Premier


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erikv11
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Post by erikv11 »

My little box of traveling parts has cam and crank sensors, a TPS, ECT, both fuel relays, fan relay, a coil (why not, they are small ...). Plus the tool bag. I figure the MAF I can just unplug if it goes out though I do have extras. I don't carry hoses because they have all been done within the last 4 years but a green cap is a good idea to add, I will do that.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

mecheng
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Post by mecheng »

Do you guys buy the OEM Volvo Cap?
1998 Volvo S70 T5 - SE - 240km - Sold July 2018
1997 Volvo 850 GLT - 190km
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cmblackburn
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Post by cmblackburn »

jblackburn wrote: 02 May 2017, 08:19 Things I can think of that haven't (yet) been replaced on that car that were mentioned:

Fuel pump relay (this would be wise to have in the summer heat)
Cam/crank sensors
MAF is ~8 years old - wouldn't hurt to have a spare.
Cooling fan relay
Green overflow cap has burst multiple times.

And bring, of course, a good assortment of clamps, tools, and a knife. Make sure the spare's inflated and the don't get a flat on a hill - the Volvo jack is freaking useless.
Cam and crank sensors were preemptively replaced around 25k ago. ECT and TSTAT about 15k ago. ECT wiring was replaced with a connector I chopped out of a junkyard car's door as mine crumbled apart. FPR, I have 3 spares in the glovebox (Had 5, sold 2 to people that had broke down with a bad one)- Overflow cap exploded a few months ago, replaced and have another spare in the trunk.
Took the jack (and lug wrench) from the 01 Escape... they're much more sturdy than the crap Volvo jack and wrench which I threw out.
Last edited by cmblackburn on 02 May 2017, 20:49, edited 2 times in total.
1994 855 Turbo, 243k "Honey Badger"
1998 S70 T5M, 287k "The Blue Turd"
2004 S40 2.4i, 197k "Cosmo"
2005 XC90 2.5T AWD, 207k "Apollo 13"
2011 VW Jetta SportWagen TDI 6MT, 93k "Zoe"

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cmblackburn
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Post by cmblackburn »

So it sounds like the basics are covered in my little kit. Gonna stop by a yard and get another spare coil (mine ended up in a friend's car), cooling fan relay and MAF.
Thanks for the quick replies, everyone!
1994 855 Turbo, 243k "Honey Badger"
1998 S70 T5M, 287k "The Blue Turd"
2004 S40 2.4i, 197k "Cosmo"
2005 XC90 2.5T AWD, 207k "Apollo 13"
2011 VW Jetta SportWagen TDI 6MT, 93k "Zoe"

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SonicAdventure
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Post by SonicAdventure »

This post has me thinking...

I've got 243K on my non-turbo '98.

Makes me think I should take a trip to the junkyard to track down some of these parts for my car.

Would the cam and crank sensors have to come out of a 98 only or would mine be able to use non-turbo parts from 93-97 850's?

I'm trying to find a decent running 98 non turbo either S or V model to keep as an extra runner. Between the main car and the backup car - whichever one breaks down first will be the donor car and the other will be the recipient of any "transplants". I'd strip everything salvageable off the dead car and store it in crates in my storage room. I've already got a mounting pile... I'd then probably sawzall the carcass and haul it to the scrap yard piece by piece

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cmblackburn
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Post by cmblackburn »

SonicAdventure wrote: 02 May 2017, 11:40 This post has me thinking...

I've got 243K on my non-turbo '98.

Makes me think I should take a trip to the junkyard to track down some of these parts for my car.

Would the cam and crank sensors have to come out of a 98 only or would mine be able to use non-turbo parts from 93-97 850's?

I'm trying to find a decent running 98 non turbo either S or V model to keep as an extra runner. Between the main car and the backup car - whichever one breaks down first will be the donor car and the other will be the recipient of any "transplants". I'd strip everything salvageable off the dead car and store it in crates in my storage room. I've already got a mounting pile... I'd then probably sawzall the carcass and haul it to the scrap yard piece by piece
Trek around the yard and find the cleanest ones you can. 850 parts, turbo or not, work fine.
Try and keep these things on the road, they're falling off the road in rapid succession ;) Most people wouldn't have kept mine on the road after it burnt two valves last winter, I did.
1994 855 Turbo, 243k "Honey Badger"
1998 S70 T5M, 287k "The Blue Turd"
2004 S40 2.4i, 197k "Cosmo"
2005 XC90 2.5T AWD, 207k "Apollo 13"
2011 VW Jetta SportWagen TDI 6MT, 93k "Zoe"

obayha
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Post by obayha »

AAA card.
1998 V70 T5 331,000 :( Her last day was on 3 cylinders.
New to me 1999 V70 NA 163,000 Now at 217,000
2006 V70 2.5T in driveway (WIFE'S)
1982 Toyota FJ40 Land Cruiser

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abscate
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Post by abscate »

There is a huge spectrum of risk aversion and ergo parts strategies also span the globe. We do live in North America where an AAA card and a cell phone are hugely powerful.
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sleddriver
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Post by sleddriver »

In addition to others, I'd check insulation on ECT, camshaft & crank position sensors. If it's crumbled-with-age and the wires short on the first, you'll get a CEL and your MPG will drop. On the later two, Motronic won't know where the engine is. It may suddenly BUCK at speed due to vibration/heat or be hard/impossible to start.

Reminds me that both my crank & cam wiring needs some work. They're pretty bad as both sensors are original and now 19yrs old.
1998 V70 T5 226,808 miles. Original Owner.
M1 10W-30 HM

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