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2003 XC90 T6 won't start intermittently w/ new starter & battery

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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cocoli
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Joined: 16 January 2018
Year and Model: 2003 XC90 T6
Location: US

2003 XC90 T6 won't start intermittently w/ new starter & battery

Post by cocoli »

Hello everyone,

I need your advice.

2003 XC90 T6 w/ 10.5K miles, it has no click, no cranking, no start issue intermittently. Dash lights come out, AC not start, headlight is on for 1 seconds. No any alerts. Looks like no electric power supply to starter.

I have replaced started and battery, I also clean the small wire terminal between ignition to starter. O'reilly checked the alternator, it is good and battery is full. Battery cables are tight and very clean.

After replaced battery, it worked for half day and I drove for 30 mils. At night, I drove it to Costco to return old battery, when came out from store, could not start it again, tried jump start, not work. Sit inside car to call AAA for joining membership, when AAA asked for detail address, I tried it again, it suddenly started. So after 10 mins, I did not do anything, it worked again.

I suspect the problem is: wires connection, ignition switch, compute boards (ECU).

Any other hints/advice for this issue.

Thanks.

Susan

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FLXC90
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Post by FLXC90 »

Check to see if this is symptomatic of Central Electronic Module (CEM) failure, otherwise I'd look at starter relay or electrical portion of ignition switch
Current Volvos:
1998 V70 T5, 112k sat 5 years, still in mechanical coma (finally at the top of the pile )
2004 XC90 T6 AWD: 186k, 60 on transaxle ( traded in )
1998 POS70 N/A: DD/training aid, 236k but really about 240k, I think...ABS module( passed on to son who sold it)

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RickHaleParker
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Post by RickHaleParker »

We had something like this not to long ago. But the guy had trouble following instructions and never came back with answers.

If it happens again try a self jump start. Lift the small cover on the fuse box, there is a jump start post under it. To do a self jump start, you take the red lead of the jumper cables, hook one end on the positive terminal of the battery, connect the other end of the red lead on the jump start post. If it starts, it is the cable between the battery and the jump start post.

The cable may look good but they can develop problems under the insulation which cannot be seen. They are so long a little damage along the length adds up.
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

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FLXC90
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Post by FLXC90 »

RHP- are you talking battery in the vehicle? It is trunk mounted. Or are you suggesting jumper battery to jump post and ground on engine? Or making a "jumper cable" like a jumper wire?
Current Volvos:
1998 V70 T5, 112k sat 5 years, still in mechanical coma (finally at the top of the pile )
2004 XC90 T6 AWD: 186k, 60 on transaxle ( traded in )
1998 POS70 N/A: DD/training aid, 236k but really about 240k, I think...ABS module( passed on to son who sold it)

cocoli
Posts: 8
Joined: 16 January 2018
Year and Model: 2003 XC90 T6
Location: US

Post by cocoli »

Hi,

Ok, I will try it next time, but it looks like not wire connection problem. This morning, I failed to start on first time, then tried second time immediately with push very hard of key, it started.
RickHaleParker wrote: 18 Jan 2018, 20:59 We had something like this not to long ago. But the guy had trouble following instructions and never came back with answers.

If it happens again try a self jump start. Lift the small cover on the fuse box, there is a jump start post under it. To do a self jump start, you take the red lead of the jumper cables, hook one end on the positive terminal of the battery, connect the other end of the red lead on the jump start post. If it starts, it is the cable between the battery and the jump start post.

The cable may look good but they can develop problems under the insulation which cannot be seen. They are so long a little damage along the length adds up.

cocoli
Posts: 8
Joined: 16 January 2018
Year and Model: 2003 XC90 T6
Location: US

Post by cocoli »

FLXC90 wrote: 18 Jan 2018, 19:43 Check to see if this is symptomatic of Central Electronic Module (CEM) failure, otherwise I'd look at starter relay or electrical portion of ignition switch
Thanks, any idea on how to check central electronic module?

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RickHaleParker
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Post by RickHaleParker »

Or making a "jumper cable" like a jumper wire?

Use the jumper cables as jumper wires.
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

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RickHaleParker
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Post by RickHaleParker »

This morning, I failed to start on first time, then tried second time immediately with push very hard of key, it started.

No crank and no start are separate issues. However there are somethings that could be a common root cause to both. Ignition switch is one.

Before you go after the Ignition switch, what was your temperature this morning. The "push very hard" indicates the lock may be getting gummed up and cold weather is aggravating it.

Strattec Security's Lock Shot Lubricant might clear that problem, it a lot less work and hassle then going after the Ignition switch mechanics, worth a shot. https://www.ebay.com/itm/Strattec-Secur ... 2519670444
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

cocoli
Posts: 8
Joined: 16 January 2018
Year and Model: 2003 XC90 T6
Location: US

Post by cocoli »

RickHaleParker wrote: 20 Jan 2018, 04:08 This morning, I failed to start on first time, then tried second time immediately with push very hard of key, it started.

No crank and no start are separate issues. However there are somethings that could be a common root cause to both. Ignition switch is one.

Before you go after the Ignition switch, what was your temperature this morning. The "push very hard" indicates the lock may be getting gummed up and cold weather is aggravating it.

Strattec Security's Lock Shot Lubricant might clear that problem, it a lot less work and hassle then going after the Ignition switch mechanics, worth a shot. https://www.ebay.com/itm/Strattec-Secur ... 2519670444
Hi,

I am on West coast, temperature is around 40-50F.

Today I planed to hiking, I could not start my car again at home driveway, I tried to use primary key first, it was failure. Tried to use backup key, still failure. Then I used jump wire to connect start relay pin #87 & #30, car was started. After hiking, I used backup key to start my car, it worked. Stopped at grocery store, used backup key again, worked.

Arrived at home, showed my friend (he is handy man, did lots of troubleshooting for his old Audi) the problem, started it with primary key, did not work. Switched over to backup key, still not work. I will try to use backup for next a couple of days to see I can start my car or not.

Cheers.

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RickHaleParker
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Post by RickHaleParker »

Your Immobilizer Antenna maybe on the fritz. It may not be reading the key security codes reliably.
You might try holding the plastic part of one key right next to the antenna ring as you turn with the other key.
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

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