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V70XC Evap Leak - How the hell do I replace this hose? Topic is solved

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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FlyingVolvo
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V70XC Evap Leak - How the hell do I replace this hose?

Post by FlyingVolvo »

So I think I found the source of my P0442 "Evap Leak (Small)". Cracked hose going to charcoal canister... my only question for anyone who's done this on a 98-2000 V70XC is... how the **** do you get to this thing?

The one side pictured shouldn't be too bad, but the other side seems impossible. If I removed the fuel filter, there's still the big filter bracket in the way and I don't see a way to remove it. I felt one bolt at the top (very difficult to reach) but can't tell if there are more buried back there.

Halp? :(

Cracked evap hose
Cracked evap hose
This sucks
This sucks
2000 V70XC - 340,000 miles
Hilton Tune, 16T Turbo, Mototec 3" downpipe, Blue injectors, IPD Short Ram Filter, Snabb Intake Piping & RIP kit, do88 Intercooler, TME Dual Exhaust, HID Projectors, R Panels, do88 Silicone Hoses

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ashvolvo
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Post by ashvolvo »

Look up the forum for L Hose and J Hose replacement. There are several of those with detailed steps. This is the cause of small evap leak code p0442. Good Luck.!

Here is one

viewtopic.php?f=1&t=74580
1999 S-70 GLT @168K Miles
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FlyingVolvo
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Post by FlyingVolvo »

Thanks for the reply, but I've done a lot of searching for this topic and I haven't seen any write-ups for this specific model. In fact, only thread mentioning 2000 V70XC evap hoses was my own thread posted in 2011 that went unanswered. Most of the models seem to have all the evap stuff up front near the radiator, or easily accessible in the right rear. The AWD V70XC tends to be a different beast when it comes certain things like this.
2000 V70XC - 340,000 miles
Hilton Tune, 16T Turbo, Mototec 3" downpipe, Blue injectors, IPD Short Ram Filter, Snabb Intake Piping & RIP kit, do88 Intercooler, TME Dual Exhaust, HID Projectors, R Panels, do88 Silicone Hoses

2023 V60 T8 PE

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Post by abscate »

Yes , the late 1998 to 2000 use the bastard vacuum controlled evaporative emissions system with the canister in the rear of the car. Except for the purge line, one hard line to the front of the car, all the evap stuff is in one place in the rear, so it I Westerley to deal with once you drop the canister
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Post by scot850 »

Yep, you have to remove the fuel filter first. I notice you have no support clamp for your fuel filter which is not a great idea.

Once you remove the fuel filter you can access that pipe. You can also get some access if you open the cover plate for the wiring from above. To get to that you have to remove the panels on the floor in the trunk. Pull out the 2 small side panels either side, then lift out the rear section, and then you have to undo 4 (?) 10mm headed bolts (2 each side) and then the front portion slides out rearwards. There is then a metal cover behind the rear seat on the RHS and remove that. I think that will give you a better view and may give some access from above.

If you can find my thread on replacing the rear sub-frame on my 'R' it may give you some visual help.

Good luck!

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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Post by FlyingVolvo »

Well, turns out when you're really determined to find something, you dig around long enough and surprise yourself! I took off a random panel in the rear trunk area, and surprise... It revealed exactly what I needed.

So I'll consider this half-solved. So does anyone know if there's also a J-hose on this car somewhere?

20180401_130308.jpg
20180401_130326.jpg
2000 V70XC - 340,000 miles
Hilton Tune, 16T Turbo, Mototec 3" downpipe, Blue injectors, IPD Short Ram Filter, Snabb Intake Piping & RIP kit, do88 Intercooler, TME Dual Exhaust, HID Projectors, R Panels, do88 Silicone Hoses

2023 V60 T8 PE

FlyingVolvo
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Post by FlyingVolvo »

scot850 wrote: 01 Apr 2018, 12:06 Yep, you have to remove the fuel filter first. I notice you have no support clamp for your fuel filter which is not a great idea.

Once you remove the fuel filter you can access that pipe. You can also get some access if you open the cover plate for the wiring from above. To get to that you have to remove the panels on the floor in the trunk. Pull out the 2 small side panels either side, then lift out the rear section, and then you have to undo 4 (?) 10mm headed bolts (2 each side) and then the front portion slides out rearwards. There is then a metal cover behind the rear seat on the RHS and remove that. I think that will give you a better view and may give some access from above.

If you can find my thread on replacing the rear sub-frame on my 'R' it may give you some visual help.

Good luck!

Neil.
Thanks as always Neil. In that picture, I had already removed the support bracket for my investigating.
2000 V70XC - 340,000 miles
Hilton Tune, 16T Turbo, Mototec 3" downpipe, Blue injectors, IPD Short Ram Filter, Snabb Intake Piping & RIP kit, do88 Intercooler, TME Dual Exhaust, HID Projectors, R Panels, do88 Silicone Hoses

2023 V60 T8 PE

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Post by scot850 »

Good to know. Let me know if you need any more help on this. Actually the emissions pipe thread gives a better view of that short pipe when the sub-frame was removed. There is one picture that gives a clear view from above the carbon can with the short flattened 'U' pipe that runs from the carbon can to the roll over valve which is the same one that turned out to be split on mine. Volvo if i recall listed 2 different sized clamps for that pipe which is wrong if I recall. you need 2 the same.

viewtopic.php?f=1&t=69887&hilit=V70R+fuel+lines

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

FlyingVolvo
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Post by FlyingVolvo »

That's a pretty excellent and very detailed thread you got there! Can't believe I didn't find that one. So I was able to successfully replace the canister to roll-over valve hose through the top access point (old one pictured below, hoping that was the one and only cause for my CEL code). Looking through your pics, am I safe to assume there is no standard "J-Hose" on this model?


Cracked hose
Cracked hose
2000 V70XC - 340,000 miles
Hilton Tune, 16T Turbo, Mototec 3" downpipe, Blue injectors, IPD Short Ram Filter, Snabb Intake Piping & RIP kit, do88 Intercooler, TME Dual Exhaust, HID Projectors, R Panels, do88 Silicone Hoses

2023 V60 T8 PE

scot850  
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Post by scot850 »

Correct. You only get that on the FWD versions. That is the AWD equivalent. On my V70, the hose from the roll over valve to the filter outlet on the top of the filler pipe was also cracked but it has no play in the AWD other than if you get a fuel leak.

Glad you got it done Ed.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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