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2002 s60 2.4T ac bearing size - confirmation required

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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abscate  
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Re: 2002 s60 2.4T ac bearing size - confirmation required

Post by abscate »

moussey wrote: 15 Jul 2018, 11:36 Great, thanks, i will do as you say.

I just looked at the end of the pulley and can only see a small bolt in the centre. Any advice on how the pulley/ clutch is held on would be much appreciated.
I’m not sure we use the same compressor on our cars but it is usually a single M6 bolt to remove the clutch, then a snap ring to release the pulley and bearing. Technically a puller is specified for the removal but I’ve done it on the bench with hand tools. Doing that from underneath might suck.

Here’s some pics from my 99,probably almost identical.
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Empty Nester
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1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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cn90
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Post by cn90 »

Moussy,

I did exactly that: replacing the AC pulley bearing in my 1998 S70 GLT w 165K miles in-situ, the DIY is in the P80 forum. You can search for it, all the detail is there.

Zexel compressor.

Another thought...at that age mileage, may be a brand new compressor is not a bad idea...
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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abscate  
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Post by abscate »

The clutch is a splined fit onto the compressor shaft, it will be nicely rusted on. I knocked it off with two wood wedges as shown above.

The shims which are the VIDA approved method for adjusting AC clutch gap go on the nose of the splined compressor shaft and ride on the M6 bolt. Not too tight on the M6, it doesn't do any spinning work.

I think the clearance on the P2s is not as good as the P80s due to the hoodline - even on my bastard 99, there is no space for work on the AC clutch side. I could only put one shim in at a time, then rotate when I did the bread clip ziptie fix

Hey, why isnt strikethough in our standard pHp tools, Matt??
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A Captain in a Sea of Estrogen
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abscate  
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Post by abscate »

Hey, why isnt strikethough in our standard pHp tools, Matt??
It is, you moron, its the s button above

-Matt
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1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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