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Dust cover for headlight housing

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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JimBee
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Re: Dust cover for headlight housing

Post by JimBee »

Keep us posted!

FlyingVolvo
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Post by FlyingVolvo »

speedyt5 wrote: 29 Oct 2018, 18:24 Welp, just tried the HID’s... glare everywhere. Have to stick to the LED’s I got... now to drill a hole in the housing or not 🤔
Link to the bulbs? I'm interested.

Also, the backs of the LEDs do get pretty hot, though I'm not sure if it's enough to melt the covers or not. That being said, without some airflow, those bulbs may die pretty quickly.
2000 V70XC - 340,000 miles
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Clemens
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Post by Clemens »

ecbsykes wrote: 29 Oct 2018, 13:57
Clemens wrote: 29 Oct 2018, 13:44 any more info on that projector retrofit? this looks amzing

I got the kit from The Retrofit Source and used stock housings with lenses from the C70 (clear).

-Stock/OEM housings
-Morimoto Bi-Xenon Mini H1
-Clear lenses
The C70 clear glass won´t fit the 850ies. Could I use those Morimoto units with the stock glass of the 850/V70 series or would theis create a bad light pattern?

P.S. Sorry for hijacking this thread.
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FlyingVolvo
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Post by FlyingVolvo »

Clemens wrote: 30 Oct 2018, 01:22
ecbsykes wrote: 29 Oct 2018, 13:57
Clemens wrote: 29 Oct 2018, 13:44 any more info on that projector retrofit? this looks amzing

I got the kit from The Retrofit Source and used stock housings with lenses from the C70 (clear).

-Stock/OEM housings
-Morimoto Bi-Xenon Mini H1
-Clear lenses
The C70 clear glass won´t fit the 850ies. Could I use those Morimoto units with the stock glass of the 850/V70 series or would theis create a bad light pattern?

P.S. Sorry for hijacking this thread.

It won't work as well if it's the fluted lens. Here's a writeup from a member on how they did their projector retrofit (almost exactly as mine) but used some tools to sand down and create a clear spot for the projectors on the stock lens.

viewtopic.php?t=79631
2000 V70XC - 340,000 miles
Hilton Tune, 16T Turbo, Mototec 3" downpipe, Blue injectors, IPD Short Ram Filter, Snabb Intake Piping & RIP kit, do88 Intercooler, TME Dual Exhaust, HID Projectors, R Panels, do88 Silicone Hoses

2023 V60 T8 PE

speedyt5
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Post by speedyt5 »

ecbsykes wrote: 29 Oct 2018, 20:39
speedyt5 wrote: 29 Oct 2018, 18:24 Welp, just tried the HID’s... glare everywhere. Have to stick to the LED’s I got... now to drill a hole in the housing or not 🤔
Link to the bulbs? I'm interested.

Also, the backs of the LEDs do get pretty hot, though I'm not sure if it's enough to melt the covers or not. That being said, without some airflow, those bulbs may die pretty quickly.

Go to amazon and they are the Beamtech H7’s... I had some LasFit that just scattered light everywhere. These beamtechs are awesome.

speedyt5
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Post by speedyt5 »


speedyt5
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Post by speedyt5 »

Welp, I went to open the hood today and was going to drill a vent hole in the dust cover however I noticed on the right hand side there were watermarks - probably from a huge puddle I drove through, meaning that water can absolutely get to the back of the led if I drill a hole in it. It was only a couple drops but I don’t know what a couple drops could do to the back of an LED. I have decided to not drill a hole in the covers but the back of these LEDs get extremely hot, is there any danger to have them basically touching the dust cover and it generate so much heat in there? I guess the bulb could fail but I’m thinking more along the lines of melted plastic in the headlight housing?

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wizechatmgr
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Post by wizechatmgr »

FMVSS violation - not sure what the fine is. Get an officer on a bad day and these retrofits can become extremely expensive.
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Post by FlyingVolvo »

speedyt5 wrote: 30 Oct 2018, 17:53 Welp, I went to open the hood today and was going to drill a vent hole in the dust cover however I noticed on the right hand side there were watermarks - probably from a huge puddle I drove through, meaning that water can absolutely get to the back of the led if I drill a hole in it. It was only a couple drops but I don’t know what a couple drops could do to the back of an LED. I have decided to not drill a hole in the covers but the back of these LEDs get extremely hot, is there any danger to have them basically touching the dust cover and it generate so much heat in there? I guess the bulb could fail but I’m thinking more along the lines of melted plastic in the headlight housing?
The heat will likely cause premature failure. Could be weeks, could be years though, who knows. You could just try it and check it after increasingly longer intervals and see how it does.
2000 V70XC - 340,000 miles
Hilton Tune, 16T Turbo, Mototec 3" downpipe, Blue injectors, IPD Short Ram Filter, Snabb Intake Piping & RIP kit, do88 Intercooler, TME Dual Exhaust, HID Projectors, R Panels, do88 Silicone Hoses

2023 V60 T8 PE

speedyt5
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Post by speedyt5 »

ecbsykes wrote: 30 Oct 2018, 18:58
speedyt5 wrote: 30 Oct 2018, 17:53 Welp, I went to open the hood today and was going to drill a vent hole in the dust cover however I noticed on the right hand side there were watermarks - probably from a huge puddle I drove through, meaning that water can absolutely get to the back of the led if I drill a hole in it. It was only a couple drops but I don’t know what a couple drops could do to the back of an LED. I have decided to not drill a hole in the covers but the back of these LEDs get extremely hot, is there any danger to have them basically touching the dust cover and it generate so much heat in there? I guess the bulb could fail but I’m thinking more along the lines of melted plastic in the headlight housing?
The heat will likely cause premature failure. Could be weeks, could be years though, who knows. You could just try it and check it after increasingly longer intervals and see how it does.
Yes I think I’ll leave it be for now, thank you all.

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