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What did you do to your Volvo today? Topic is solved

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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abscate
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Re: What did you do to your Volvo today? (now Sticky!!)

Post by abscate »

I seem to recall the clips in my kit were too long. If you go way back my history to 2013 that's when I did my AC and heater core on my T5, I think I wrote it up then
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Post by j-dawg »

I've had 5/8" brass 90 degree hose barbs connecting two heater hoses through each hole in the firewall for about four years now. No clips, no o-rings, no leaks. I'd guess the original design is an artifact of the vehicle assembly process, or maybe to accommodate different hose routing for turbo and NA models, though I'm not aware of any differences in the heater hoses.
1999 V70 T5 5-SPD | ~277k mi | sold

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Post by ZionXIX »

abscate wrote: 07 Dec 2018, 00:07 I seem to recall the clips in my kit were too long. If you go way back my history to 2013 that's when I did my AC and heater core on my T5, I think I wrote it up then
I did remove what was left of the old rings and spacers since the newer design incorporates a spacer. Looking at pictures of the junction on fcp shows there is definitely a sleeve missing. I've ordered a replacement.
Scarlett: 1996 850 Turbo Wagon in Reagent Red Pearl ~210K mi
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Post by bmdubya1198 »

Yep, that's broken. Same thing happened to my cousin's S70. You're either going to have to connect those hard lines to the heater core hard lines with some good coolant hose or you'll have to replace that junction box in its entirety.
There's a really good writeup on here about doing the alternate method. viewtopic.php?f=1&t=68158
00 V70R Venetian Red/Charcoal M56 Swapped 214k
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92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
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00 S70 GLT
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Post by brunocerous »

Today, I installed the new starter in the new-to-me '99 V70 XC but don't seem to be getting power at the green wire. Relays are getting power all right, but I think I may have broken the green wire at some point while getting the old one out.

I got no click upon cranking but hear a "sproing" when turning the key off, and it seems to be coming from the area around the passenger side door.
2000 V70, base, MT, 'The Silver Bullet'
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Post by bmdubya1198 »

brunocerous wrote: 07 Dec 2018, 13:24 Today, I installed the new starter in the new-to-me '99 V70 XC but don't seem to be getting power at the green wire. Relays are getting power all right, but I think I may have broken the green wire at some point while getting the old one out.

I got no click upon cranking but hear a "sproing" when turning the key off, and it seems to be coming from the area around the passenger side door.
That's funny, I get the same springy noise in my R. I've never had that in any of the other 4 P80s I've dealt with.
It sounds like it's coming from the console. It's really weird.
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
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05 S60R M66
08 S40 2.4i
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Post by bmdubya1198 »

I also came across this gem at the junkyard today. Spot the problems...
IMG_4491.JPG
IMG_4495.JPG
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

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Post by brunocerous »

That's hilarious! It's like those kids' activity books where you have to find what wrong with this picture.

I think the screw (and the "vent") in the PCV hose is my favorite. The wire-activated turbo waste gate (?) is a close second.

Was the upper mount "repaired" with a plunger?
2000 V70, base, MT, 'The Silver Bullet'
1998 V70, base, AT, 'Blue Steel'
1998 V70 T5, AT, project
2004 XC90 AWD (sold)
1999 V70 XC AWD, AT (RIP)
1998 S70 T5, AT (RIP)

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Post by bmdubya1198 »

brunocerous wrote: 07 Dec 2018, 13:48 That's hilarious! It's like those kids' activity books where you have to find what wrong with this picture.

I think the screw (and the "vent") in the PCV hose is my favorite. The wire-activated turbo waste gate (?) is a close second.

Was the upper mount "repaired" with a plunger?
Hahaha, I didn't even see that! That could explain the film of oil over everything!
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

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wizechatmgr
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Post by wizechatmgr »

bmdubya1198 wrote: 07 Dec 2018, 13:33
brunocerous wrote: 07 Dec 2018, 13:24 Today, I installed the new starter in the new-to-me '99 V70 XC but don't seem to be getting power at the green wire. Relays are getting power all right, but I think I may have broken the green wire at some point while getting the old one out.

I got no click upon cranking but hear a "sproing" when turning the key off, and it seems to be coming from the area around the passenger side door.
That's funny, I get the same springy noise in my R. I've never had that in any of the other 4 P80s I've dealt with.
It sounds like it's coming from the console. It's really weird.
Believe the sprong noise is the airbag temporary power module. Haven't pulled one apart but believe it is similar to an old flash where a capacitor charges up and then as you turn it off, it is setup to intentionally discharge in a controlled manner.
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In order to learn how to fix something, you must first learn how to break it.
1999 V70 XC AWD 2.4 T -- ~231k miles
1998 V70 2.4 NA -- ~184k miles

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